Timberwolf TW S426TDHB, Instruction Manual

Page 1: ...timberwolf uk com INSTRUCTIONMANUAL TW S426TDHB SHREDDER ...

Page 2: ...ntec Industries Ltd 2015 The content of this publication may not be copied reproduced republished posted broadcast transmitted or used in any way in any medium without the written permission of Entec Industries Ltd ...

Page 3: ...ls 12 Hydraulic Oil Lever Indicator 13 Fuel Level Indicator 13 Shredding 13 Blockages 13 SERVICE INSTRUCTIONS 14 Service Schedule 15 Safe Maintenance 16 Spares 16 Safe Lifting of the Shredder 16 Change Hydraulic Oil and Filter 16 Copper Ease Safety Information 17 Battery Removal and Maintenance 17 Battery Safety Information 17 Check Fittings 19 Check Free Rotation of Drum and Hammers 19 Change Ham...

Page 4: ...ing this machine especially safe working practices Timberwolf s policy of regularly reviewing and improving their products may involve major or minor changes to the shredders or their accessories Timberwolf reserves the right to make changes at any time without notice and without incurring any obligation Due to improvements in design and performance during production there may be in some cases min...

Page 5: ...ter The machine will not tolerate or process items such as tyres mattresses heavy duty plastic containers used for oils chemicals etc carpets reinforced concrete metallic items exceeding lightweight domestic door furniture commercial plastic gas pipe alkathene water pipe metal reinforced drainage irrigation pipe baler twine rope metal banding computer hard drives which contain magnets and any simi...

Page 6: ...both hands free to adjust the height Once the desired height has been achieved the locking handle is turned clockwise until tight The latching of the hitch is as normal as is the fitting of the light plug and breakaway cable as outlined in the Hitching onto the tow ball section on page 9 1 Engine type Kubota 4 cylinder turbo diesel Maximum power 33kW 45hp Cooling method Water cooled Overall weight...

Page 7: ...CKET SAFETY BAR DRUM HOUSING FUEL TANK ENGINE GUARD TOW HEAD FIXED TOWHEAD SHOWN ROLLER CON TROLS DISCHARGE ADjUSTMENT CONTROL AIR INTAKE EXHAUST FEED TRAY T I M B E R W O L F T W S 4 2 6 T D H B SPARE WHEEL CLEARING PLATE REFLECTORS RAINFLAPS REFLECTORS PARTS LOCATOR ...

Page 8: ...EL PUMP DIP STICK OIL FILTER ALTERNATOR ENGINE CONTROL PANEL STARTER MOTOR RADIATOR TOP ROLLER SLIDE DIRECTIONAL CONTROL VALVE RESERVE TANK HYDRAULIC OIL TANK HYDRAULIC OIL FILTER MOTOR DRUM HAMMERS THROTTLE TIMBERWOLF TW S426TDHB 5 SAFE WORKING PARTS LOCATOR ...

Page 9: ...ial being shredded and the distance velocity of discharge the exclusion zone must be extended to 20 metres in front of the discharge tube exit Use hazard tape to identify this working area and keep it clear from debris build up Shredded material should be ejected away from any area the general public have access to HAZARDOUS MATERIAL Some species of trees and bushes are poisonous The shredding act...

Page 10: ...lear of the chip discharge tube Foreign objects may be ejected with great force ALWAYS ensure protective guarding is in place before commencing work Failure to do so may result in personal injury or loss of life ALWAYS use shredder in a well ventilated area exhaust fumes are dangerous ü DO NOT use shredder unless available light is sufficient to see clearly DO NOT use or attempt to start the shred...

Page 11: ...rotection at all times to prevent possible damage to hearing All persons within a 4 metre radius must also wear good quality ear protection 95 1 dB 94 8 dB 97 2 dB 96 6 dB R 4 metres Guaranteed Sound Power 120dB A 100 7 dB 95 1 dB As required by Annex III of Directive 2000 14 EC Noise Emission in the environment by equipment for use outdoors R 10 metres 9 0 9 d B C a l c u l a t e d 90 9dB Cal c u...

Page 12: ...e shredder handbrake should be released and the prop stand and jockey wheel stored in the towing position a APPLY handbrake DISCONNECT the electrical cable from the vehicle socket RELEASE breakaway cable RELEASE the jockey wheel assembly clamp LOWER the jockey wheel assembly fully RETIGHTEN the jockey wheel assembly clamp WIND the jockey wheel assembly anticlockwise until it starts to take the wei...

Page 13: ...er to the roller The switch is designed so that it only activates if the bar is pushed to the limit of its travel The roller will stop instantly but can be made to turn again by pressing either the GREEN FEED or BLUE REVERSE control buttons WARNING DO NOT remove jam disable bypass override or otherwise impede the effectiveness of the red safety bar GREEN FORWARD FEED PANEL BLUE REVERSE FEED PANEL ...

Page 14: ...redetermined level At this point the feed roller will start turning without warning The reverse function will work at any engine speed AUTO CONTROLS DAILY CHECKS BEFORE STARTING ENSURE throttle lever is in the slow tortoise position INSERT key Turn to heat HEATER LED comes on WAIT FOR HEATER LED TO GO OUT TURN key to engage starter motor RELEASE key once engine starts Do not engage starter motor f...

Page 15: ...d material to be ejected from the discharge before switching off CHECK that shredder is running smoothly RELEASE the catches on the feed tray and lower PRESS the green control button The roller will commence turning STAND to one side of the feed funnel PROCEED to feed material into the feed funnel AT the end of operations allow sufficient time for all shredded material to be ejected from the dis c...

Page 16: ...gine and increase to full throttle Allow sufficient time for the machine to clear any residual material before recommencing work This can be viewed through the wall of the tank Maximum and minimum marks are provided The fuel level can be seen through the tube fitted to the side of the tank To properly control the speed of material entering the shredder chamber the machine relies on the large feed ...

Page 17: ... OF TIMBERWOLF SHREDDERS YOU ARE STRONGLY ADVISED TO TAKE YOUR SHREDDER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS TIMBERWOLF ACCEPTS NO RESPONSIBILITY FOR THE FAILURE OF THE OWNER USER OF TIMBERWOLF SHREDDERS TO RECOGNISE GENERALLY ACCEPTED STANDARDS OF ENGINEERING MECHANICAL MAINTENANCE AND APPLY THEM THROUGHOUT THE MACHINE THE FAILURE TO APPLY GENERALLY ACCEPTED ...

Page 18: ...rge flange ü Check anvil for wear ü Grease jack stand ü Check battery electrolyte level ü Check for loose electrical wiring ü Replace hydraulic oil filter every year or 100 hours after service or repair work to the hydraulic system ü ü Replace hydraulic oil ü ü Service tow head adjustable tow head Axle maintenance Road brake maintenance Replace anvil when worn Daily Check 50 Hours 100 Hours 500 Ho...

Page 19: ... the top of the filter housing 3 Partially remove filter element from inner cup Leave filter to drain for 15 minutes 4 Remove filter element from cup when clear of hydraulic oil 5 Remove drain plug and drain oil into a suitable container 6 Replace drain plug 7 Refill with VG 32 hydraulic oil until the level is between the min and max lines marked on the tank about 15 litres 8 Refit the filter cup ...

Page 20: ... handling use of oil resistant gloves and saftey glasses are recommended respiratory protection is not required Avoid direct contact with the substance and store in a cool well ventilated area avoiding sources of ignition strong oxidising agents and strong acids Dispose of as normal industial waste be aware of the possible existance of regional or national regulations regarding disposal do not dis...

Page 21: ...Ensure good ventilation Use suitable direct current chargers only Connect the positive terminal of the battery to the positive output of the charger Connect the negative terminal accordingly Switch on the charger only after the battery has beenconnected and switch off the charger first after charging has been completed Charging current recommendation 1 10 ampere of the battery capacity Ah Use a ch...

Page 22: ... lead 7 The TW S426TDHB TW S426TDHBA is subject to large vibrations during the normal course of operation Consequently there is always a possibility that nuts and bolts will work themselves loose It is important that periodic checks are made to ensure the security of all fasteners Fasteners should be tightened using a torque wrench to the settings listed below Uncalibrated torque wrenches can be i...

Page 23: ...emoved as the shaft is withdrawn 10 The hammer replacement is the reverse of the above with the addition of some copper slip on the hammer retainer bolts Note the hammer bushes should not be greased or lubricated in any way Any build up of debris should be removed from both the shaft and the hammer bushes so the hammer can swing freely 11 Turn the drum to change the second bank of hammers 12 Lower...

Page 24: ...V Belt Tensioning Data page 31 5 Check the belt tension and repeat as necessary 6 Once belt tension is correct lock off the M8 nut against the tension bracket 7 Retighten the six M12 bolts 8 Refit the belt guard when finished Both bearings need regularly greasing 1 Turn the discharge tube to point forward of the machine 2 Using a 24 mm spanner remove the two M16 nuts clamping the drum housing shut...

Page 25: ...move the top roller box guard 2 Locate the grease nipple indicated 3 Use a pump action grease gun to apply a generous amount of grease to each roller drive DO NOT USE GRAPHITE BASED GREASE 4 Refit the top roller box guard 1 Remove the discharge tube 2 Apply multipurpose grease to surface shown 3 Refit discharge tube 2 NOTE This should be done regularly In dirty and dusty conditions or during perio...

Page 26: ...n of the machine in accordance with the Entec Industries Ltd instruction manual Performance of the required maintenance listed in your Entec Industries Ltd instruction manual In the event of a failure the Entec Industries Ltd authorised Timberwolf dealer is to be notified within 10 days of failure and the equipment is to be made available for inspection by the dealer technician WARRANTY RESTRICTIO...

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Page 28: ...TIMBERWOLF TW S426TDHB 25 EXAMPLE IDENTIFICATION PLATE ...

Page 29: ...hoist hook directly on lifting eye Use correctly rated safety shackle only through lifting eye Lifting eye to be inspected every 6 months or before each use Always visually inspect lifting eye prior to each use Do not use lifting eye if damaged New drive belts need re tensioning When new belts are fitted check tension every 2 3 hours adjust until tension remains constant Push to stop Do not pull h...

Page 30: ...e to noise dust and risk from ejected particles Danger Do not use this machine without the discharge unit fitted Failure to comply may result in serious inury or damage Warning Failure to maintain brake adjustment will result in damper failure No warranty liability will be accepted on this item Danger Autofeed system fitted Rollers may turn without warning When the engine is switched off the rolle...

Page 31: ...PH TIMBERWOLF TW S426TDHB 28 ELECTRICAL PARTS LOCATOR Date Last Modified 13th Feb 08 ...

Page 32: ... S GREY G GREEN LG LIGHT GREEN O ORANGE K PINK R RED W WHITE Y YELLOW KEY TO WIRING P PURPLE B W BLACK WITH WHITE TRACER GREEN SP 2 BLACK SP 1 U W P WHITE WITH PURPLE TRACER B P W PURPLE WITH WHITE TRACER N B P B N B N U B BLUE WITH BLACK TRACER W O B B U W U O P W G U U P W P W U G B W P BR BR G R R Y U YELLOW WITH BLUE TRACER N B BROWN WITH BLACK TRACER W R B U B B W P N R B N O U B N R BROWN WI...

Page 33: ...PH TIMBERWOLF TW S426TDHB 30 HYDRAULIC LAYOUT PUMP TANK 17814 17815 17813 18525 17812 FILTER MOTOR Date Last Modified 12th Sept 06 KIT NO 17826 DCV P T A B ...

Page 34: ...the centre of the belt span as shown in the diagram 4 Press downwards on the rubber buffer deflecting the belt until the underside of the lower o ring is level with the belt behind use a straight edge if there is only 1 belt 5 Take the reading from the deflection scale of the tension meter read at the lower edge of the o ring compare this value with that given in the table 6 Tighten or loosen belt...

Page 35: ...nly be carried out by trained personnel PARTS LISTS CHASSIS WITH FIXED TOWHEAD 33 CHASSIS WITH ADjUSTABLE TOWHEAD 34 CHASSIS RAINFLAPS AND REFLECTORS 35 CONTROL BOX 36 CONTROL PANEL 37 DECALS SEE PAGES 26 27 DISCHARGE 38 DRIVE TRAIN 39 DRUM 40 DRUM HOUSING 41 ELECTRICAL LAYOUT 42 ENGINE 43 ENGINE BAY 44 FUEL TANK GUARDS 45 FUNNEL 46 HYDRAULICS 47 ROLLER BOX 48 ...

Page 36: ...O S 1 21 0321 M12 30 Bolt 8 22 0704 M12 C Washer 12 23 18352FB Drum Housing Cross Beam 1 24 17547FB Rear Cross Beam 1 25 17548FB Front Cross Beam 1 26 0702 M12 A Washer 12 27 3043FS Outer Beam Handle 2 28 P 1400 jockey Wheel Clamp 1 29 18333 jockey Wheel 1 30 1520 M10 50 Bolt 2 31 0701 M10 A Washer 8 32 0644 M12 P Nyloc Nut 8 33 17493 Tow Head 1 34 4345 M10 P Nyloc Nut 6 Item Part No Part Name q t...

Page 37: ...1 21 0321 M12 30 Bolt 8 22 0704 M12 C Washer 8 23 18352FB Drum Housing Cross Beam 1 24 17547FB Rear Cross Beam 1 25 17548FB Front Cross Beam 1 26 0702 M12 A Washer 12 27 3043FS Outer Beam Handle 2 28 P 1400 jockey Wheel Clamp 1 29 18333 jockey Wheel 1 30 1520 M10 45 Bolt 2 31 0701 M10 A Washer 8 32 0644 M12 P Nyloc Nut 8 33 19583 Adjustable Tow Head 1 34 4345 M10 P Nyloc Nut 6 Item Part No Part Na...

Page 38: ... 4 4 0711 M8 A Washer 4 5 0236 M5 P Nyloc Nut 4 6 0857 M5 A Washer 4 7 0712 M8 C Washer 12 Item Part No Part Name q ty 8 0481 M8 T Nyloc Nut 8 9 18922 Reflector Clear 2 10 0856 M5 20 Pan Pozi 4 11 0351 M8 30 Bolt 4 12 19626 Rainflap Clamp 2 13 19625 Rainflap Supports 2 14 19603 Rainflap 2 Date Last Modified 5th April 12 11 7 12 14 13 7 8 10 9 3 4 5 6 2 10 7 8 5 1 ...

Page 39: ... 6 18108 M6 8 Pan Pozi 4 7 2834 AV Mount VE Type 2 8 4345 M10 P Nyloc Nut 1 Item Part No Part Name q ty 9 17803FS Finger Plate 2 10 18168 M4 35 Pan Pozi 4 11 18100 M4 Washer 4 12 18235 M4 P Nyloc Nut 4 13 17927 Limit Switch 2 14 17805FS Switch Mounting Plate 1 15 0142 M6 P Nyloc Nut 4 16 18000 AV Mount 3 Date Last Modified 31st March 11 x4 1 2 3 4 9 4 7 4 3 8 10 11 13 14 12 6 x4 5 11 12 15 16 ...

Page 40: ...m Fuse 1 6 1151 Countersunk Pop Rivet 1 7 18104 M5 12 Pan Pozi 4 8 0857 M5 A Washer 9 9 18405 H Box 1 Item Part No Part Name q ty 10 2958FS Electrical Panel 1 11 18291 M5 Plain Nut 5 12 3024 M5 Spring Washer 5 13 4033 M5 AV Mount 5 14 Supp d with loom LED 2 15 Supp d with engine Ignition Switch 1 16 0327 Hours Counter 1 17 2951 Control Panel Decal 1 18 18398F H Box Bracket 2 2 4 5 7 18 6 9 10 11 1...

Page 41: ...1 13 18351FO Anti Block Flap 1 14 2837MS Clamp Nut Small 1 15 1511 M16 P Nyloc Nut 1 16 0832 M24 Washer 1 17 0333 M16 60 Hex Bolt 1 18 1649MS Discharge Clamp Handle 2 19 4109M M16 Clamp Nut 2 20 4131 Roll Pin 2 21 0434 M16 70 Hex Bolt 1 22 1354 M16 C Washer 1 23 18643 Discharge Grill Washer 1 24 18671 Bush Top Hat 1 25 18664FS Stay Arm 1 26 18710MS Stay Handle 1 27 0360 M10 25 Bolt 1 28 0701 M10 A...

Page 42: ...IVE TRAIN Date Last Modified 15th Aug 07 1 3 4 5 Item Part No Part Name q ty 1 18068 Vee Belt 2120 SPB 3 2 17921 Taper Lock Bush 3020 50 mm 1 3 18067 Pulley 280 x 3 1 4 18328 Key 37 x 14 x 9 1 5 18029 Pulley Engine 168 x 3 SPB 1 2 ...

Page 43: ...um 1 6 17616 Hammer Shaft 2 Item Part No Part Name q ty 7 18072MH Hammer Plain Forging 14 8 18073MH Hammer with Cross Drill Forging 4 9 18354 Hammer Bush 40 x 40 14 10 P0000022 M8 80 Caphead 4 11 18355M Hammer Bush 40 x 40 Cross for Drill 4 Date Last Modified 11th June 12 1 7 inner hammers per shaft 2 outer hammers per shaft This section x2 2 3 5 4 3 2 1 8 10 7 6 11 8 9 ...

Page 44: ...1 M12 30 Bolt 4 19 0704 M12 C Washer 18 Item Part No Part Name q ty 20 18330MS Side Brace 1 21 0429 M12 35 Bolt 2 22 0431 M12 40 Bolt 6 23 0702 M12 A Washer 2 24 18331PS Catcher Plate 2 25 4068 M10 40 Caphead 10 26 0701 M10 A Washer 20 27 0052 M10 T Nyloc Nut 10 28 0350 M8 25 Bolt 4 29 18143FS Fan Assembly 1 30 18144M Fan Hub 1 31 2850 Taper Lock 2012 50 1 32 18329 Key 22 x 14 x 9 1 33 18150FO Fan...

Page 45: ...TRICAL LAYOUT Item Part No Part Name q ty 1 17809 Control Box Safety Switch Loom 1 2 18461 Main Loom 1 Item Part No Part Name q ty 3 17378 Negative Battery Cable 1 4 17377 Positive Battery Cable 1 2 1 4 Date Last Modified 13th Feb 08 3 ...

Page 46: ... 35 Fine Thread Socket Cap 6 13 1629 M10 25 Fine Thread Socket Cap 16 14 18338FS Engine Bracket Base 2 Item Part No Part Name q ty 15 2954 Throttle Cable Bracket 1 16 18029 Pulley Engine 168 x 3 SPB 1 17 0352 M8 40 Bolt 1 18 0481 M8 T Nyloc Nut 1 19 2946 Throttle Assembly 1 20 17794FB Air Intake Tube 1 21 4335 Radiator Fan Guard 1 22 0392 M6 Plain Nut 4 23 0437 M6 16 Bolt 4 24 0709 M6 C Washer 8 2...

Page 47: ...3 20 18476 Exhaust Fittings 1 21 17539 Side Guard with Filter 1 22 0431 M12 40 Bolt 6 23 0704 M12 C Washer 12 24 0644 M12 P Nyloc Nut 6 25 17738FS Top Belt Guide 1 Item Part No Part Name q ty 26 0878 M10 20 Bolt 8 27 0839 M10 C Washer 12 28 17737FS Bottom Belt Guide 1 29 0052 M10 T Nyloc Nut 2 30 17820FS Light Board Cable Bracket 1 31 4315 In Line Fuel Filter 1 32 0437 M6 16 Bolt 2 33 4314 Fuel Pu...

Page 48: ...FO Roller Box Lid 1 9 0360 M10 25 Bolt 11 10 18309FO Offside Roller Box Guard 1 11 1629 M10 25 Caphead 4 Item Part No Part Name q ty 12 18311FO Offside Drum Housing Guard 1 13 4059 Banjo Bolt 2 14 2896 Copper Washer 4 15 17998 Banjo Fitting 2 16 17933 Clear Tubing 1 17 0211 3 8 Drain Plug 1 18 0396 3 8 Dowty Washer 1 19 0701 M10 A Washer 12 20 4345 M10 P Nyloc Nut 1 21 18577 Bracket 1 22 17892 AV ...

Page 49: ... 21 4206 Nylon Bush 1 22 0479 M8 P Nyloc Nut 1 23 2923FS Hinge Pin 2 24 2986 1 2 Spring Bolt 2 Item Part No Part Name q ty 25 1276 Split Pin 2 26 1598FR Safety Bar 1 27 0391 M6 T Nyloc Nut 8 28 4344 M10 C Repair Washer 2 29 0178 Rubber End Stop 1 30 2727FS Actuator Bracket 1 31 0437 M6 16 Bolt 10 32 0709 M6 C Washer 10 33 2914FO Feed Tray 1 34 18000 AV Mount 8 35 1511 M16 P Nyloc Nut 4 36 18115 M8...

Page 50: ... Top Filter Housing 1 13 1067 Breather Filter 1 14 1658 M6 12 Bolt 8 Item Part No Part Name q ty 15 0709 M6 C Washer 8 16 1702FS Tank Top Plate 1 17 0398 1 2 Dowty Seal 4 18 1583 Adaptor 1 2 3 4 BSP 1 19 4252 Directional Control Valve 1 20 1766 Adapter 3 4 3 4 BSP 1 21 0152 3 4 Dowty Seal 1 22 1703 Tank 1 23 0211 3 8 BSP Plug 1 24 4219 3 4 Tapered Blanking Plug 1 25 0027 Adaptor 1 2 1 2 BSP 2 26 1...

Page 51: ...m Part No Part Name q ty 16 17553 Anvil 1 17 18181 M16 35 Caphead 5 18 17810 Motor 1 19 1985 M12 30 Caphead 8 20 0321 M12 30 Bolt 6 21 0704 M12 C Washer 9 22 17662M Nylube Bush 1 23 0386 M10 30 Caphead 8 24 18628M Non Motor Drive Boss 1 25 17615 Spacer Plate Stub 1 26 17571 Centre Plate Roller 1 27 17570 Spline Drive End Plate 1 28 18379 315mm Tube 1 29 18016M 14T Spline Drive 1 30 18017 12mm x 40...

Page 52: ...RRANTYSERVICECHECKRECORD 50 HOUR SERVICE Date Hours Invoice number Signature Next service due 11 MONTH WARRANTY SERVICE CHECK Date Hours Invoice number Signature Next service due Authorised dealer stamp 23 MONTH WARRANTY SERVICE CHECK Authorised dealer stamp Authorised dealer stamp ...

Page 53: ...e due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer stamp SERVICE RECORD ...

Page 54: ...timberwolf uk com Timberwolf Wood Chippers Shredders Tomo Industrial Estate Stowmarket Suffolk IP14 5AY United Kingdom T 44 1449 765809 E info timberwolf uk com W timberwolf uk com ...