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inserted the smaller end of the threads (which I filed down) into the rim of brass that was 
the head of the nut and peened the end down by hammering it flat so that it wouldn’t slip 
when it was screwed in.  After the new threads were stuck tight in the rim, I drilled a hole 
through them, creating a threaded bushing, and eventually sized that hole to fit the escape 

wheel pivot.  When I drilled the hole, I chucked up on the threads 
instead of the rim so that I could drill the hole centered in the 
threads.  This was important since the escape wheel turned in that 
hole and it was necessary that it be in the center of the threads so 
the escape wheel wouldn’t wobble.  
Before I sized the hole to the pivot, I 
polished the head of the mostly original 

nut and countersunk it to give the 
impression that it was made entirely out 

of one piece of brass, as the original nut was.  Magnificently, it 
looks entirely original, and I’m very proud of it!  We actually 
had to solder the threads to the hole, because they kept falling 
out during the sizing process, but it’s not visible and makes the 
nut a good deal stronger but softens the brass somewhat.  After 
sizing the hole, we had to shave off the end of the nut so it would screw down tightly and 
completely and still allow the escape wheel some end shake, or space between the plate 
and the shoulder of the pivot.  Now, the escape wheel can move freely and securely, as 
opposed to being sloppy and inaccurate as it undoubtedly was with such a bad nut.  In 

passing, there was another screw I had to create so that the plates 
would screw down correctly and fully.  This was done in a very 
similar fashion, except it was done 
with steel and not brass.  My goal 
was to make a longer screw to 
bypass a stripped upper portion of 
one of the pillar posts.  With skill 

and care, I fashioned a screw out of a piece of O-1 tool steel, polished it, and blued it with 
gentle heating.  According to the Machinery’s Handbook, heating the steel gently, creates 
an oxidization of the steel resulting in a colored coating that not only matches the other 
screws on the clock, but also acts as a rust preventative.  To my equal pride and dismay, 
it looks noticeably newer, shinier, and better polished than the original screws.  The old 
screw is included with the clock upon set-up in the school. 
 

Bushing – For Real Now 

 

With the escape wheel secured and happy, I was ready to do standard bushings as 
planned.  After sizing the new pivot holes of two gears, I countersunk them to the plate.  
This means I created a “bowl” with the pivot hole at its base, as shown in the picture of 
the repaired hand nut.  This is done so that pivots better receive oil, but it also hides the 
bushing since the plate and bushing are both on the same plane after countersinking, to 
the effect that they’re indistinguishable from each other.  It only serves to look more 
professional when a movement appears entirely original and unaltered.  I countersunk not 
only my own bushings, but also the bushings that were inserted by other repairmen at 
various times.

  

Shaving off the end for 

End-Shake 

Repaired Hand Nut 

Summary of Contents for Waterbury Regulator 61

Page 1: ...1 No 61 Restoration Log Instruction Manual Andrew LaBounty 2002...

Page 2: ...2 Waterbury Regulator No 61 Andrew LaBounty Apprentice Clockmaker Sophomore Olathe North High School 2002...

Page 3: ...ing For Real Now 9 Polishing the Pivot Holes Everything s so Shiny 10 The Escapement Theory Practice and Math 10 Beat and Rate Adjustments Nuts and Knobs 11 Refitting the Second Hand Found in the Case...

Page 4: ...citizens of that place including a senator and one of the richest men in the country He also spoke of his brother the chief movement mechanic as being as good a brass clock maker as can be found A gre...

Page 5: ...With the railroad came schedules and people needed to know what the time was to a greater accuracy than simply night or day As such precision regulators were found chiefly in train stations banks and...

Page 6: ...and take it to our shop then operating from home for restoration First the pendulum was removed and placed to the side Next the weight was detached and placed with the pendulum Finally to take the clo...

Page 7: ...ere purposely by an unknown repairman Unfortunately it serves no cause for good or ill but to mar the otherwise gorgeous workings of a Waterbury Regulator 61 and it is irreparable Apparently someone t...

Page 8: ...smaller portion of the gear either in the shape of a lantern or a cut smaller wheel that mates with the wheel of an adjacent gear The pinion is the driven and the wheel is the driver Another differenc...

Page 9: ...ough the escape pallets and the only constant you know is the minute hand which invariably makes one revolution in an hour With the minute hand as your beginning point and the escapement as the ending...

Page 10: ...eate a perfect polish This must be done at high speeds and with a good amount of pressure yet not so much of either to burn the steel When done correctly burnishing produces not only a beautiful shine...

Page 11: ...o hand nut that acts as the pivot hole for the escape wheel The threads were bad and the nut couldn t be screwed on tightly or far enough to determine how loose the escape wheel pivot actually was so...

Page 12: ...urate as it undoubtedly was with such a bad nut In passing there was another screw I had to create so that the plates would screw down correctly and fully This was done in a very similar fashion excep...

Page 13: ...ut any extra contamination from the holes If contamination is present it could react with the lubricating oils used later and cause the clock parts to become sticky and stop Toothpick cleaning averted...

Page 14: ...is extremely difficult Finally I put the escape pallets back into the clock and we checked the entrance drop which is always adjusted before the exit drop We found the entrance drop to be too large d...

Page 15: ...it on either side until it was perfectly balanced and static on the broach After it was poised I colored the lead with a magic marker to disguise its presence Such methods as super glue and markers c...

Page 16: ...ence today and I trust it will be around for another 90 or 100 years I would like to thank Mrs Dorland and Mr Carmody for their support in allowing me to restore the clock and I d also like to thank M...

Page 17: ...turning the crank Rotate the crank clockwise until the top of the weight starts to pass behind the dial This is fully wound and quite preferable to cranking until it stops which causes the dents and d...

Page 18: ...complete turn of the rating nut If it is seven minutes off in one month of a turn is all that is necessary Cleaning All cleaning of the mechanism movement should be done by a professional It is recom...

Page 19: ...e leader gently lift the pendulum up and away it is held on with a pin replace the screw in the leader to prevent it from being lost 3 Remove the weight by lifting up on the weight cover cap and then...

Page 20: ...e movement is reinstalled Reinstall the movement weight and pendulum using the instructions for Moving the Clock as a guide Setting the Beat One final adjustment will be necessary once the clock has b...

Page 21: ...book 24th Edition by Oberg Jones Horton Ryffel Edited by Robert E Green New York Industrial Press Inc 1992 pp 1706 1707 Seth Thomas Clocks and Movements by Tran Duy Ly Virginia Arlington Book Company...

Page 22: ...el teeth Tip machine escape wheel teeth to true escape wheel Straighten two pivots Replace threads on hand nut Install three bushings Make one new movement screw extra long and blued to match Realign...

Page 23: ...heel Pinion 10 leaves Hour Wheel 80 teeth Cannon Pinion 36 leaves Main Wheel 84 teeth Second Wheel 80 teeth Second Wheel Pinion 8 leaves Third Wheel 72 teeth Third Wheel Cut Pinion 12 leaves Third Whe...

Page 24: ...21 Attachment C Original Sketch...

Page 25: ...22 Attachment D Other Sketches...

Page 26: ...23...

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