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Table of Contents

Safety Precautions .................................................................2

Français ..............................................................................14
Español ...............................................................................16

General Description ...............................................................4
Operation ................................................................................4

Setup ....................................................................................4
Preparing to Paint .................................................................4
Painting .................................................................................5
Electronic Pressure Control Indicators .................................5
Pressure Relief Procedure ...................................................6

Spraying ..................................................................................6

Spraying Technique ..............................................................6
Practice .................................................................................7

Cleanup ...................................................................................7
Maintenance............................................................................7

General Repair and Service Notes.......................................7
Replacing the PRIME/SPRAY Valve.....................................8
Replacing the Filters .............................................................8
Replacing the Motor Assembly .............................................9
Replacing the Gears .............................................................9
Replacing the Transducer...................................................10
Servicing the Fluid Section .................................................10

Troubleshooting ...................................................................12
Parts Listings........................................................................18

Main Assembly....................................................................18
Drive Assembly ...................................................................19
Fluid Section Assembly ......................................................20
High Rider Cart ...................................................................21
Filter Assembly ...................................................................21
Siphon Set Assembly (low rider) ........................................22
Labels .................................................................................22
Low Rider Assembly ...........................................................22
PRIME/SPRAY Assembly ...................................................23
Electrical Schematic ...........................................................23
Accessories ........................................................................23

Warranty ................................................................................24

Safety Precautions

This manual contains information that must be read and
understood before using the equipment. When you come to an
area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may cause
serious injury or loss of life. Important safety information will
follow.

This symbol indicates a potential hazard to you or to the
equipment.  Important information that tells how to prevent
damage to the equipment or how to avoid causes of minor
injuries will follow.

HAZARD: Injection injury  -  A high pressure fluid stream

produced by this equipment can pierce the
skin and underlying tissues, leading to serious
injury and possible amputation.  See a
physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE
CUT!  Injection can lead to amputation. See a physician
immediately.
The maximum operating range of the sprayer is 3300
PSI/228BAR fluid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body. 

WARNING

NOTE: Notes give important information which should

be given special attention.

CAUTION

WARNING

2

© Titan Tool Inc.  All rights reserved.

• NEVER allow any part of the body to touch the fluid stream.

DO NOT allow body to touch a leak in the fluid hose.

• NEVER put hand in front of the gun.  Gloves will not

provide protection against an injection injury.

• ALWAYS lock gun trigger, shut pump off, and release all

pressure before servicing, cleaning tip or guard, changing
tip, or leaving unattended. Pressure will not be released
by turning off the motor.  The PRIME/SPRAY valve handle
must be turned to PRIME to relieve the pressure.  Refer to
the PRESSURE RELIEF PRESSURE described in the
pump manual.

• ALWAYS keep tip guard in place while spraying. The tip

guard provides some protection but is mainly a warning
device.

• ALWAYS remove the spray tip before flushing or cleaning

the system.

• Paint hose can develop leaks from wear, kinking and

abuse.  A leak can inject material into the skin.  Inspect
the hose before each use.

• NEVER use a spray gun without a working trigger lock

and trigger guard in place.

• All accessories must be rated at or above 3300 PSI/228

BAR.  This includes spray tips, guns, extensions, and
hose.

HAZARD: EXPLOSION AND FIRE - Solvent and paint

fumes can explode or ignite.  Severe injury
and/or property damage can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to

keep the air within the spray area free from accumulation
of flammable vapors.

• Avoid all ignition sources such as static electricity sparks,

electrical appliances, flames, pilot lights, hot objects, and
sparks from connecting and disconnecting power cords or
working light switches.

• Do not smoke in spray area.
• Fire extinguisher must be present and in good working

order.

• Place pump at least 20 feet (6.1 m) from the spray object

in a well ventilated area (add more hose if necessary).
Flammable vapors are often heavier than air.  Floor area
must be extremely well ventilated.  The pump contains
arcing parts that emit sparks and can ignite vapors. 

• The equipment and objects in and around the spray area

must be properly grounded to prevent static sparks.

• Use only conductive or grounded high-pressure fluid hose.

Gun must be grounded through hose connections.

• Power cord must be connected to a grounded circuit.
• Always flush unit into separate metal container, at low

pump pressure, with spray tip removed.  Hold gun firmly
against side of container to ground container and prevent
static sparks.

• Follow material and solvent manufacturer's warnings and

instructions.

• Use extreme caution when using materials with a

flashpoint below 70° F (21° C). Flashpoint is the
temperature at which a fluid can produce enough vapors
to ignite.

• Plastic can cause static sparks.  Never hang plastic to

enclose spray area.  Do not use plastic drop cloths when
spraying flammable materials.

• Use lowest possible pressure to flush equipment.

NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury.  It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity.  Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.

Summary of Contents for 800-2005

Page 1: ...er Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference NOTE This manual contains important warnings and instruct...

Page 2: ...Refer to the PRESSURE RELIEF PRESSURE described in the pump manual ALWAYS keep tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remove th...

Page 3: ...uct must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord...

Page 4: ...ned out of the system with mineral spirits before you begin spraying Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a cont...

Page 5: ...he gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun WARNING On Off Clean Min PSI Bar Max PSI Bar S p r a y L a t e x...

Page 6: ...up of static electricity 5 Trigger the gun to remove any pressure that may still be in the hose 6 Lock the gun by turning the gun trigger lock to the locked position 7 Move the PRIME SPRAY valve down...

Page 7: ...olvent WARNING CAUTION WARNING Good spray pattern Paint tailing pattern Titan Tool Inc All rights reserved 7 3 Place the siphon tube into a container of the appropriate solvent Examples of the appropr...

Page 8: ...stem with the hole in the valve handle 7 Insert the groove pin into the valve handle and through the valve stem to secure the valve handle in position Gasket Dowel Pin Cam Base Valve Stem Filter Housi...

Page 9: ...the four motor shroud screws Remove the motor shroud 3 Release the tie wrap on the top of the baffle assembly and slip the baffle assembly down off of the motor 4 Loosen and remove the three electroni...

Page 10: ...Turn off and unplug the unit Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury...

Page 11: ...kit over the top of the piston rod 20 Insert the piston rod into the bottom of the upper housing through the lower packing through the upper packing and out through the upper seal retainer 21 Remove...

Page 12: ...er tripped 1 Air in line 2 Insufficient pressure 1 No paint 2 Siphon strainer clogged 3 Sprayer gun filter clogged 4 Sprayer will not prime material too heavy 1 Air leak in system 2 Air leak in siphon...

Page 13: ...ayer capacity 1 Worn tip 2 Tip may be chipped 1 Plugged worn or chipped tip 1 Leak in suction tube 2 Not enough hose 3 Tip too large or worn Solution 1 Increase pressure 2 Change to smaller tip 3 Clea...

Page 14: ...ntion particuli re ATTENTION AVERTISSEMENT DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s...

Page 15: ...t Ne jamais r parer un flexible d alimentation en peinture Le remplacer par un autre flexible mis la terre Tout flexible raccord orientable pistolet et accessoire utilis avec cet appareil doit pouvoir...

Page 16: ...PARA PREVENIR Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de i...

Page 17: ...ierra reduce el riesgo de choque el ctrico al proporcionar un alambre de escape para la corriente el ctrica Este producto est equipado con un cable que tiene un alambre de conexi n a tierra con un enc...

Page 18: ...551 Lock washer 2 7 858 625 Screw 2 8 800 328 Knock off nut 1 9 800 300 Fluid section assembly 1 10 451 241 Siphon tube 1 11 730 334 Hose clamp 1 Item Part Description Quantity 12 710 046 Inlet screen...

Page 19: ...g plate 1 Item Part Description Quantity 22 800 077 Grommet 1 23 800 076 Screw 1 24 800 274 Potentiometer mounting plate 1 25 700 176 Nut 1 26 700 175 Cap 1 27 700 159 Pressure control knob 1 28 800 2...

Page 20: ...packing with the side that has the o ring closest to the top of the packing facing up Install upper packing with raised lip facing down Raised Lip 22 Closer Top NOTE When repacking the fluid section...

Page 21: ...des items 10 16 1 800 359 Lower packing insertion tool 800 273 Repacking kit includes items 2 3 5 8 11 13 14 18 20 and tool High Rider Cart P N 800 600 Item Part Description Quantity 1 800 280 Handle...

Page 22: ...pacer 2 14 800 593 Wheel 2 15 800 111 Cap 2 16 800 112 Cart weldment includes items 8 and 10 1 Siphon Set low rider 1 2 3 4 5 6 Item Part Description Quantity 1 800 903 Return hose 1 2 710 203 Siphon...

Page 23: ...t No Description 314 481 4 ounce bottle 314 480 8 ounce bottle Miscellaneous Part No Description 490 012 Hose coupling 1 4 x 1 4 730 397 High pressure fluid Gauge 314 171 Lubriplate 14 ounce individua...

Page 24: ...tion Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User...

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