Titan 335-500, Owner'S Manual

Page 1: ...E READING THIS MANUAL PowrTwin 3500 PowrTwin 3500 Airless Sprayer WARNING HIGH PRESSURE DEVICE Model Numbers 335 500 This manual contains important warnings and instructions Please read and retain for reference Never operate this unit unless it is properly grounded 335 501 335 502 335 503 ...

Page 2: ... pump manufac turer and much more abrasion resistant Highly polished parts reduce friction extend packing life and avoid damage from corro sion and abrasion More than 75 000 of these pumps are in opera tion around the world PowrTwin 3500 offers other cost saving features Variable Pressure Control Choice of Power Gas or Electric Tungsten Carbide Valve Seats Self Adjusting Packings Exclusive Hand Ti...

Page 3: ...opera tion due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate 4 Know how to stop the engine quickly and understand the oper ation of all controls Never permit anyone to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explosive under certain conditions 6 Refuel in a well ventilated area with...

Page 4: ...unded in accordance with all local codes and ordinances DANGER Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the ground ing wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qu...

Page 5: ...minales de cuchilla plana El alambre con aislamien to exterior verde con o sin rayas amarillas es el alambre de puesta a tierra Consulte a un elec tricista o técnico competente si no comprende bien las instrucciones para la conexión a tierra o si tiene dudas de que el producto está conectado a tierra correctamente No modifique el enchufe que viene con el producto si no encaja en el tomacorriente p...

Page 6: ... à l intérieur INSTRUCTIONS DE MISE A LA TERRE Ce pro duit doit être mis à la terre Dans l hypothèse d un court circuit électrique la mise à la terre réduit le risque de chocs électriques en assurant un fil de fuite pour le courant électrique Ce produit est pourvu d un cordon possédant un fil de terre avec fiche appro priée de mise à la terre La fiche doit être branchée sur une prise qui est posée...

Page 7: ...124 1 gallon Nylon Strainer to assure trouble free operation and freedom from frequent cleaning of inlet screen and gun strainer WARNING Proper grounding is important This applies to both gas and electric powered models The passage of some materials through the nylon fluid hose will build up a static electric charge which if discharged could ignite solvent vapors present and create an explosion FU...

Page 8: ...e factory with mineral spirits You must clean the system before spraying to avoid contam ina tion of the sprayed material If you are spraying a water based latex flush with warm soapy water followed by a clean water rinse If you are using any other coating flush with warm soapy water followed by a solvent Check with the material manufacturer for a compatible solvent Place syphon tube assembly into...

Page 9: ...draulic fluid daily It should read Full on the dip stick If it is low add only Titan Speeflo Coolflo Hydraulic Fluid Part 430 361 Never add or change hydraulic fluid except in a clean dust free area Contamination of the hydraulic fluid will short en Hydraulic pump life and may void warranty 2 Change the hydraulic fluid every six months Drain old fluid from tank and fill with 5 quarts of Titan Spee...

Page 10: ...ded Replacement elements can be purchased from your local Honda dealer ENGINE OPERATION AND SERVICE 1 Clean and oil air filter pad on gasoline engine every 25 hours or once weekly Do not permit the air intake screen around the fly wheel of the gas engine to load up with paint or trash Clean it reg ularly The service life and efficiency of the gas engine model depends upon keeping the gasoline engi...

Page 11: ...sembly 1 1 1 1 2 Hydraulic System 1 1 1 1 3 Cart Assembly 1 1 1 1 4 506 103 Convertokit 3 7 HP Kawasaki Gas 1 1 4a 506 238 Convertokit 1 5 HP DC Electric 50 60 Hz 115V 1 1 4b 506 244 Convertokit 1 5 HP DC Electric 50 60 Hz 220V 1 5 840 211 Bleed Line Assembly w Valve 1 1 1 1 6 103 829 Syphon Hose Assembly 3 4 x 4 1 2 1 1 1 1 GAS MODELS PowrTwin 3500 Major Components 1 6 2 5 4 3 ...

Page 12: ...z 220 V 1 2 860 501 Nut Stop 4 4 3 860 002 Washer Lock 4 4 4 977 222 Pulley 1 1 5 335 014 Mount Plate 1 1 6 590 068 Grip Handle 1 1 7 335 017 Handle 1 1 8 860 004 Washer Flat 8 8 9 860 535 Screw 2 2 10 860 552 Screw 2 2 11 449 192 Shield Motor Shaft 12 747 951 Decal Identification Kit FRENCH 13 335 005 Belt Not illustrated Not part of this assembly PowrTwin 3500 DC Electric Convertokits ...

Page 13: ...or on the commutator is normal 5 Install the new brush so its lead slides in the long slot of the brush holder Push the terminal under the terminal screw washer Insure the motor lead is still connected at the screw Tighten the screw See Figure 4 6 Place the spring on the brush as shown in Figure 4 Push in and hook the spring clip Repeat this procedure for the other side Reinstall the inspection co...

Page 14: ... 2 10 335 561 Wheel 2 11 870 003 Washer 2 12 570 010 Key Cotter 2 13 335 563 Spacer Long 1 CART ASSEMBLY Continued ITEM PART NO NO DESCRIPTION QUANTITY 14 335 562 Axle 1 15 449 051 Motor Pump Bracket 1 16 335 558 Frame Right 1 17 862 460 Screw 1 18 854 020 Screw 2 19 335 018 Glide 2 20 335 557 Frame Left 1 21 335 552 Spacer 1 22 862 428 Screw Cap 1 23 862 001 Washer Flat 2 24 448 233 Belt Guard 1 ...

Page 15: ...e drop of blue Loctite on the Piston Retainer Screw 16 Tighten piston retainer screw until piston is locked into place Check Valve Rod Assembly 20 for normal spring action at this time 6 Install Piston Seal 18 with lips facing downward Carefully install The Piston Seal 18 Expand the ring and stretch it suffi ciently for installation 7 With Motor Pump Block 25 still in vise install Lower Seal 24 by...

Page 16: ...12 into O Ring groove of Pump Cylinder 11 and O Ring 3 into Pump Block 2 Place O Ring 3 into Foot Valve 15 3 Place Foot Valve Ball 14 in Foot Valve 15 and install Ball Stop Cage 13 4 Connect Foot Valve 15 to Pump Cylinder 11 Place Packing Set 4 over Piston Seat 10 CAUTION Peak of V packing must point down toward Foot Valve 15 Place Piston Ball 9 on Piston Seat 10 Follow with Lower Packing Spring 8...

Page 17: ...ll last a long time because it rotates and wears evenly If there is leakage replace the ball CAUTION Open the Adjustment Knob 1 to full counterclockwise position before unthreading Valve Seat 9 from Valve Body 4 If the Valve Stem 3 is rotated inwardly with me ball removed the 37 O Ring 5 may require replacement If mere has been leakage from the valve stem the 37 O Ring should be replaced IMPORTANT...

Page 18: ... 027 Plug Pipe 1 8 814 002 Nipple Hex 1 9 940 553 Valve Ball 1 10 227 006 Nipple Hex 1 11 191 440 Nipple Hex 1 12 227 033 Plug Pipe 1 PART NO 920 050 FILTER SERVICE KIT ITEM PART NO NO DESCRIPTION QUANTITY 2 920 103 Ball 1 4 920 006 Gasket PTFE 1 5 920 070 Gasket PTFE 1 SPECIFICATIONS Maximum Working Pressure 5000 psi 345 bar Filter Area 18 In2 116 cm2 Outlet Ports 1 1 4 NPT F for bleed valve 1 3 ...

Page 19: ...30 PowrTwin 3500 Outlet Accessories Optional 2 Gun Manifold 2 GUN MANIFOLD PART NO 970 110 ITEM PART NO NO DESCRIPTION QTY 1 970 098 Manifold 1 2 227 027 Plug Pipe 1 3 814 004 Nipple Hex 1 ...

Page 20: ...ipment claimed to be defective to Titan Tool Inc or to an authorized Warranty Service Center for verification of the claimed defect If the alleged defect is verified Titan Tool Inc will at Titan Tool Inc s option repair or replace any defective parts The equipment will be returned including prepayment of transportation charges to the original purchaser If no defects in material and workmanship are...