background image

 

 © Titan Tool Inc.  All rights reserved. 

Important Safety Information

 · 

Read all safety information before 

operating the equipment.  SavE ThESE INSTRucTIONS.

This symbol indicates a hazardous situation, 

which, if not not avoided could result in death or 

serious injury.

haZaRD:  EXPLOSION haZaRD DuE TO 

INcOMPaTIBLE MaTERIaLS 

Will cause property damage or severe injury.

PREvENTION:

  •  Do not use materials containing bleach or chlorine.

  •  Do not use halogenated hydrocarbon solvents such 

as bleach, mildewcide, methylene chloride and 1,1,1 - 

trichloroethane.  They are not compatible with aluminum.

  •   Contact your coating supplier about the compatibility of 

material with aluminum.  

haZaRD:  DuST INhaLaTION

Dust or mist created by this sprayer may cause eye, skin, 

throat, or respiratory irritation.

  •  Avoid inhalation of mist or dust.  Wear a NIOSH / MSHA 

approved respirator when using this equipment or for 

anyone entering the work area.

  •  Maintain proper ventilation to reduce mist / dust exposure.

  •  NO EATING, DRINKING, OR SMOKING should be 

done in the work area to prevent ingesting contaminated 

material particles.  Workers should wash and clean up 

before eating, drinking, and smoking.  Articles of food, 

drink, or smoking should not be left in the work area where 

dust would settle on them.

  •  Follow all warnings and recommendations provided by the 

textured coating manufacturer.

haZaRD:  GENERaL

can cause severe injury of property damage.

  •  Read all instructions and safety precautions for equipment 

and spray material before operating any equipment.

  •  Comply with all appropriate local, state and national codes 

governing ventilation, fire prevention and operation.

  •  This unit is intended for use with 

water-based 

textured materials only

.  

DO NOT

 use this 

sprayer with any flammable or oil-based 

materials.

  •  Keep sprayer out of the reach of children.

  •  Hearing protection is recommended for extended use.

  •  Always wear appropriate gloves, eye 

protection, clothing and a respirator or mask 

when spraying.

  •  Do not aim the gun at or spray any person or 

animal.

  •  Do not operate or spray near children.  Keep children 

away from equipment at all times.

  •  Do not leave the sprayer energized or under pressure 

while unattended. When the unit is not in use, turn off the 

sprayer and relieve the pressure in accordance with the 

Pressure Relief Procedure.

  •  Always follow the Pressure Relief Procedure when 

shutting the sprayer down for any purpose, including 

servicing or adjusting any part of the spray system, 

changing or cleaning spray nozzles, or preparing for 

cleanup.

  •  This system is capable of producing 100 PSI / 0.69 

MPa.  Only use replacement parts or accessories that 

are specified by the manufacturer and that are rated a 

minimum of 100 PSI.  This includes spray nozzles, spray 

guns, extensions, fittings, and hose.

  •  Use only manufacturer authorized parts.  User assumes all 

risks and liabilities when using parts that do not meet the 

minimum specifications and safety devices of the sprayer 

manufacturer.

  •  Do not overreach or stand on an unstable support.  

Certain material overspray can make floors slippery.  Keep 

effective footing and balance at all times.  Wear rubber-

soled shoes.

  •  Stay alert and watch what you are doing.

  •  Do not operate the unit when fatigued or under the 

influence of drugs or alcohol.

  •  Never modify the pump assembly, air compressor, spray 

gun, or any other component of the spray system.

  •  Check all components of the spray system daily.  Repair 

or replace any worn or damaged parts immediately.

  •  Never directly inhale compressed air.  Compressed air 

may contain toxic vapors.

  •  Keep hands and other body parts away from the 

discharge. For example, do not try to stop leaks with any 

part of the body.

  •  Fittings on the hose, compressor, radiator, 

and pump become hot during use.  Avoid skin 

contact with any fittings when they are hot.  

Allow the fittings to cool before touching.

  •  Know the contents of the material being 

sprayed.  Read all Material Safety Data Sheets (MSDS) 

and container labels provided with the materials.  Follow 

the material manufacturer’s safety instructions.

  •  Do not use the hose as a strength member to pull or lift the 

equipment.

  •  Route hoses away from traffic areas, sharp edges, moving 

parts, and hot surfaces.

  •  Do not kink or over-bend the hose. Hoses can develop 

leaks from wear, kinking and abuse.  

  •  Do not expose the hose to temperatures or pressures in 

excess of those specified by manufacturer.

  •  Install the supplied hopper cover onto the hopper before 

starting the spray system.  When the system is turned on 

with only a small amount of material in the hopper, the 

hopper cover will prevent material from spraying out of the 

hopper.

haZaRD:  EXPLOSION OR FIRE 

Solvent and paint fumes can explode or ignite.  Property 

damage and/or severe injury can occur.

PREvENTION:

  •  Provide extensive exhaust and fresh air introduction to 

keep the air within the spray area free from accumulation 

of flammable vapors.  Solvent and paint fumes can 

explode or ignite.

  •  Do not spray in a confined area.

  •  Avoid all ignition sources such as static 

electric sparks, open flames, pilot lights, 

electrical appliances, and hot objects.  

Connecting or disconnecting power cords or 

working light switches can make sparks.  Paint or solvent 

flowing through the equipment is able to result in static 

electricity.

  •  Do not smoke in spray area.

  •  Fire extinguisher must be present and in good working 

order.

Summary of Contents for 515-592

Page 1: ... This manual contains important warnings and instructions Please read and retain for reference Do not use this equipment before reading this manual Owner s Manual For professional use only Model Numbers Cart Mount 515 592 Drum Mount 515 597 SPEEFLO PowrTex 15 1 Heavy Material Sprayer ...

Page 2: ... MPa Only use replacement parts or accessories that are specified by the manufacturer and that are rated a minimum of 100 PSI This includes spray nozzles spray guns extensions fittings and hose Use only manufacturer authorized parts User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the sprayer manufacturer Do not overreach or ...

Page 3: ... which is discharged could ignite solvent vaport present and create an explosion Grounding the Pump Be sure the PowrTex 15 1 system is grounded All Titan units are equipped with a grounding lug A Grounding Clamp Part No 101 208 and Ground Wire Part No 101 212 should be used to connect the unit to a true earth ground These accessories can be ordered from your local distributor Loosen the grounding ...

Page 4: ...Pole Gun Assembly 1 2 3 Item Part Description Quantity 1 701 802 Heavy material pole gun w 3 8 nozzle 1 2 450 034 Fluid hose assembly 3 4 x 50 1 3 550 112 Air hose assembly 1 2 x 50 1 Setup Instructions 1 Attach 1 2 x 50 ft air hose supplied from air regulator to gun 2 Attach 3 4 x 50 ft fluid hose supplied from StediFlo Material Valve to gun 3 Attach a 1 2 minimum air hose not supplied from compr...

Page 5: ...h foot valve intact 5 Pull displacement rod 4 down and remove from the pump block 6 Hold displacement rod 4 in vise and remove piston seat 17 packing set 15 ball 14 and piston body 13 7 Hold foot valve 23 in vise and unthread pump cylinder 10 Remove O ring 18 21 and disassemble foot valve 23 by removing retainer ring 27 to release valve seat 26 O ring 25 and ball 24 8 Remove packing nut 5 with wea...

Page 6: ...ption Quantity 21 742 011 Bushing 1 22 742 223 O ring 1 23 890 114 O ring 1 24 742 018 Retainer clip 1 25 738 985 Piston nut 1 26 742 005 Piston washer 1 27 743 011 Valve rod assembly 1 28 525 987 Piston 1 29 525 016 Piston O ring 1 30 743 227 Valve trip collar 1 31 738 937 Piston rod 1 32 525 004 Gasket 2 33 525 952 Cylinder 1 34 738 021 O ring 1 35 525 977 Motor base 1 36 138 007 Coupling nut 1 ...

Page 7: ...collar 32 13 Unscrew piston rod 33 from piston 30 14 Remove O ring 31 from piston 30 15 Remove O rings 24 25 from bushing 23 and O ring 36 from motor base 37 Reassembly procedure Wash all replaceable parts thoroughly with kerosene and lubricate with Lubri Plate or similar non water soluble grease For routine servicing use new parts from 525 051 Air Motor Service Kit For major overhaul replace all ...

Page 8: ...in spray ability See air data sheet for air cap and nozzle selection Texture products will pump more easily when particles are well mixed and kept in suspension by agitation or other means After refilling the reservoir the Automatic Lubricator will need adjusting Turn the adjusting screw clockwise to increase the AirCare injection rate and counterclockwise to decrease it Check the injection rate b...

Page 9: ... Elbow 90º 1 Material Valve Assembly 3 5 4 7 6 2 1 Item Part Description Quantity 1 539 015 Hose assembly 22 1 2 827 140 Quick connect 1 3 810 555 Elbow 90º 1 4 951 556 Material valve 1 5 818 003 Elbow 90º 1 6 138 037 Swivel adapter 1 7 819 005 Pipe 1 Automatic Lubricator 2 3 4 1 Item Part Description Quantity 1 814 007 3 4 hex nipple 2 2 940 561 Shut off valve 1 3 830 564 Elbow 90º 1 4 151 155 Lu...

Page 10: ...Valve 950 556 1 2 11 23 6 12 13 5 7 14 16 16 22 18 20 24 15 17 9 10 8 3 21 4 19 Item Part Description Quantity 1 858 002 Lock washer 1 4 4 2 210 023 Plug 1 2 1 3 234 250 Copper washer 6 4 234 702 O ring 2 5 858 625 Cap screw and nut 4 6 858 812 Elastic stop nut 1 7 950 031 Bracket 1 8 950 203 Needle valve 1 9 950 204 Valve adaptor 1 10 950 205 O ring 1 11 950 209 Filter screen 1 12 950 212 Lower v...

Page 11: ... 001 Piston spring 1 4 951 017 Gasket 1 5 951 003 Valve seat 1 6 951 004 Spacer 1 7 951 005 Piston rod 1 8 951 006 Gasket 1 9 951 007 Set screw 1 10 951 008 Piston 1 11 951 009 Fluid body plug 1 12 951 010 Packing nut 1 13 951 011 O ring 1 14 858 620 Pan head screw 1 4 1 15 951 013 O ring 1 16 951 014 O ring 1 17 951 016 Seat PTFE 1 18 951 002 Washer 1 19 951 907 Valve body 1 20 951 917 Valve body...

Page 12: ... 8 slotted Optional 2 701 620 Air cap 3 16 round x 2 701 621 Air cap 1 4 round x 2 701 622 Air cap 3 8 round x 3 701 626 Fluid nozzle 3 16 x 3 701 624 Fluid nozzle 1 4 x 3 701 628 Fluid nozzle 3 8 x 4 701 968 Gun head x x x 5 103 402 Tube air 1 4 x 1 4 x x x 6 103 517 Tube fluid 3 4 x 17 x x x 7 701 916 Clamp threaded x x x 8 701 914 Clamp drilled x x x 9 701 905 Flat head screw x x x 10 929 061 B...

Page 13: ...nd remove with brush or cloth Never use metal objects to clean the air cap or fluid nozzle Should either become damaged or worn they must be replaced to obtain a perfect spray Intermittent spray may be caused by dirt between the fluid nozzle seat and the gun head or a loose nozzle To correct remove the fluid nozzle and clean seating surfaces with thinners and refit nozzle tightly Specifications Ty...

Page 14: ...ning ring 2 Accessories Nozzles Air Cap Slotted Part Size 701 618 3 16 4 76 mm 701 617 1 4 8 35 mm 701 619 3 8 9 52 mm requires retainer ring 701 082 Nozzles Air Cap round Part Size 701 620 3 16 4 76 mm 701 621 1 4 8 35 mm 701 622 3 8 9 52 mm Nozzles Fluid nozzle Part Size 701 626 3 16 4 76 mm 701 624 1 4 8 35 mm 701 628 3 8 9 52 mm Optional Mounting Hardware Part Size 239 001 Bung adapter Hose As...

Page 15: ...sition 3 O rings are worn or damaged Solution 1 Remove foot valve assembly Clean and inspect Test foot valve by filling with water If ball fails to seal the seat replace the ball 2 Thin material contact manufacturer for proper thinning procedures 3 Tighten all connections between pump and paint container If damaged replace Switch to bigger siphon set 4 If tightening upper packing nut does not corr...

Page 16: ...EXPRESS WARRANTY TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIAB...

Reviews: