Titan 540ix Owner'S Manual Download

Page: 23 / 28

Item

Part #

Description

Quantity

730-508

Retainer nut ................................................1

700-587

Piston guide ................................................1

704-564

Upper packing assembly with tool..............1

704-532

Pump block .................................................1

227-006

Outlet fitting.................................................1

704-547

Lower packing assembly ............................1

704-551

Piston rod....................................................1

704-642

Outlet cage (includes item 9.......................1

704-612

Crush washer..............................................1

762-144

Outlet valve ball ..........................................1

704-558

Outlet valve seat.........................................1

704-587

Outlet valve retainer ...................................1

755-186

Piston bushing ............................................1

700-821

Foot valve seal ...........................................1

730-510

Inlet cage ....................................................1

762-145

Foot valve ball ............................................1

762-137

Foot valve seat ...........................................1

762-058

O-ring, Teflon ..............................................1

704-054

Foot valve housing (skid)............................1

730-511

Foot valve housing (high rider)

700-421

Filter housing ..............................................1

Item

Part #

Description

Quantity

540-030

Filter............................................................1

560-038

Seal.............................................................1

700-258

PRIME/SPRAY valve assembly..................1

700-697

Valve handle ...............................................1

700-759

Groove pin ..................................................1

700-252

Cam base ...................................................1

700-721

Valve stem o-ring, Viton..............................1

700-897

Valve stem o-ring, Teflon (optional)

221-012

O-ring, Viton................................................1

222-012

O-ring, Teflon ..............................................1

700-537

Gasket ........................................................1

762-202

Packing tool (not shown) ............................1

704-560

Piston assembly (includes items 7–12)

704-586

Repacking kit (includes items 2, 3, 6, 8, 9,
10, 14, 16, and 18. Also included are
packing grease P/N 700-203 and piston
guide tool P/N 700-793)

Drive Assembly

Item

Part #

Description

Quantity

704-380

ON/OFF Switch...........................................1

700-139

Screw..........................................................8

704-019

Front cover..................................................1

704-492

Transducer assembly (includes item 5)......1

704-584

Transducer o-ring .......................................1

704-588

Electronic pressure control (EPC) ..............1

704-589

Motor (without EPC) ...................................1

704-173

Crankshaft/gear assembly ..........................1

704-174

Thrust washer .............................................1

Item

Part #

Description

Quantity

704-176

2nd stage gear............................................1

704-510

Pump housing.............................................1

700-2060

Slider assembly ..........................................1

704-548

Transducer jumper wire (not shown) ..........1

730-260

Electronic pressure control
mounting screw (not shown).......................4

704-126

Electronic pressure control
lock washer (not shown).............................4

704-594

Surge suppressor (not shown) ...................1

NOTE: All electrical work should be performed

by an authorized service center.

Summary of Contents for 540ix

Page 1: ...ore reading this manual 540ix Airless Sprayer Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference X Lock Theft Deterrent System Security Code Serial _ _ _ _ _ _ _ _ _ _ Model Numbers Skid Basic 700 129 High Rider Basic 700 134 ...

Page 2: ...olvent flowing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose assembly spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks Use only conductive or grounded high p...

Page 3: ...state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted WARNING 12 Before each use check all hoses for cuts leaks abrasion or bulging ...

Page 4: ...f this sprayer is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a container of mineral spirits that has a flash po...

Page 5: ...uard installed Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 12 Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun 13 Lock the gun by turning the gun trigger lock to the locked position 14...

Page 6: ...l Control System Operation if equipped The Xact Digital Control System is an optional add on that increases the functionality of the sprayer It is installed directly below the pressure control knob on the control panel It consists of a display and four function keys The display shows various menu screens that allow the user to customize and monitor sprayer operation using the function keys Functio...

Page 7: ... MENU UNIT SERIAL SELECT 4 MENU 1 JOB GALLONS XXXX MENU 1 RESET 3 JOB VOLUME SELECT 4 MENU 1 GALLONS XXXXXX PRESS 1 FOR MENU VOLUME PUMPED SELECT 4 MENU 1 Titan Tool Inc All rights reserved 7 Security Code Screen The Security Code screen allows the user to set a four digit security code to prevent unauthorized use of the sprayer If a security code has been set the control system display will ask f...

Page 8: ...o as to lap the previous pattern by 50 Too Thick Offspray Arcing Gun at angle start stroke release trigger pull trigger end stroke WARNING 8 Titan Tool Inc All rights reserved For corners and edges split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint When spraying with a shield hold it firmly ag...

Page 9: ... moving the PRIME SPRAY valve to PRIME in case the sprayer is pressurized WARNING CAUTION WARNING 13 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean 14 Follow the Pressure Relief Procedure found in the Operation section of this manual 15 Unplug the unit and store in a clean dry area Do not store the unit under pressure Maintenance Before ...

Page 10: ...t of the motor crankshaft that extends through the slider assembly 10 Titan Tool Inc All rights reserved Replacing the Gears 1 Perform the Pressure Relief Procedure and unplug the sprayer 2 Loosen and remove the four motor cover screws Remove the motor cover 3 At the electronic pressure control EPC on the back of the motor disconnect the wire coming from the potentiometer and the wire coming from ...

Page 11: ...al 9 Using a wrench remove the transducer assembly from the pump block 10 Thread the new transducer assembly into the pump block Tighten securely with a wrench 11 Plug the new transducer wire into the transducer jumper refer to the electrical schematic in the Parts List section of this manual 12 Reassemble the pump by reversing steps 1 7 T Slot Pump Housing Pump Block Pump Block Mounting Screw Fro...

Page 12: ...ring disassembly of the outlet valve Outlet Valve Retainer Outlet Valve Seat Outlet Valve Ball Outlet Cage Crush Washer Piston Rod Foot Valve Housing Foot Valve Seat Foot Valve Ball Bushing Teflon O Ring Inlet Cage Foot Valve Seal Pump Block WARNING 12 Titan Tool Inc All rights reserved 6 Reassemble the valves by reversing the steps above Repacking the Fluid Section 1 Remove the foot valve assembl...

Page 13: ...filter housing 2 Turning clockwise unscrew the filter from the pump block 3 Inspect the seal Based on inspection clean or replace the seal 4 Turning counterclockwise thread the new or cleaned filter into the pump block 5 Slide the filter housing over the filter and thread it into the pump block until secure Pump Block Seal Filter Filter Housing NOTE Left handed threads require turning the filter c...

Page 14: ... service center 1 Repack the pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual 2 Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual 1 Replace hose with a minimum of 50 of 1 4 grounded textile braid airless paint spray hose 2 Replace the spray tip following the instructions that came w...

Page 15: ...er screen appears when the transducer has become disconnected or is defective Take the sprayer to a Titan authorized service center for repair Check Motor Screen E3 The Check Motor screen appears when the motor or motor sensor is defective Take the sprayer to a Titan authorized service center for repair Low Voltage Screen E4 The Low Voltage screen appears when the sprayer shuts down because of low...

Page 16: ...tilisez pas de peinture ou de solvant contenant du halon par exemple le chlore les agents antimoisissure à l eau de Javel le chlorure de méthylène et le trichloroéthane Ils ne sont pas compatibles avec l aluminium Contactez le fournisseur de revêtements pour connaître la compatibilité du matériau avec l aluminium 8 La zone de pulvérisation doit toujours être bien aérée Une bonne quantité d air fra...

Page 17: ...as le tuyau pour tirer ou soulever l équipement 9 Utilisez la plus basse pression possible pour rincer l équipement 10 Respectez tous les codes locaux étatiques et nationaux qui régulent la ventilation la prévention d incendies et le fonctionnement 11 Les normes de sécurité du gouvernement des États Unis ont été adoptées dans la loi Occupational safety and Health Act OSHA Ces normes en particulier...

Page 18: ...VERTENCIA Español 8 Mantenga la zona de pulverización bien ventilada Asegúrese de que circula aire fresco por la zona para evitar que se acumulen vapores inflamables en el aire de la zona de pulverización Ponga el conjunto de la bomba en una zona bien ventilada No pulverice el conjunto de la bomba 9 No fume en la zona de pulverización 10 No encienda interruptores de luces motores ni productos simi...

Page 19: ... las Normas sobre construcción 12 Cada vez que vaya a utilizar el equipo compruebe antes todas las mangueras en busca de cortes fugas abrasión o bultos en la cubierta Compruebe el movimiento de los acoplamientos y si están dañados Sustituya inmediatamente una manguera si descubre alguna de estas anomalías No repare nunca una manguera de pintura Sustitúyala por una manguera conductora a alta presió...

Page 21: ...skid 1 704 571 Fluid section assembly high rider 20 704 117 Socket screw 2 21 704 304 Pail hook high rider 1 22 763 552 Lock washer high rider 2 23 710 033 Hex screw high rider 2 24 702 239 Return hose high rider 1 25 755 225 Siphon tube high rider 1 26 730 334 Hose clip high rider 1 27 710 046 Inlet screen high rider 1 28 800 929 Fuse 15A not shown 1 Skid Assembly Item Part Description Quantity 1...

Page 22: ...14 13 15 16 17 18 19 6 21 22 20 Install upper packing with raised lip and O ring facing down O Ring Raised Lip Install lower packing with the beveled edge facing up Beveled Edge NOTE When using hot solvents replace Viton valve stem o ring item 27 with optional Teflon valve stem o ring P N 700 897 Install using o ring replacement tool P N 700 890 ...

Page 23: ...ing Viton 1 700 897 Valve stem o ring Teflon optional 28 221 012 O ring Viton 1 29 222 012 O ring Teflon 1 30 700 537 Gasket 1 31 762 202 Packing tool not shown 1 704 560 Piston assembly includes items 7 12 704 586 Repacking kit includes items 2 3 6 8 9 10 14 16 and 18 Also included are packing grease P N 700 203 and piston guide tool P N 700 793 3 1 4 5 2 7 6 8 9 10 11 12 Drive Assembly Item Part...

Page 24: ...ed by an authorized service center High Rider Cart Assembly P N 704 574 Item Part Description Quantity 1 704 573 Cart weldment includes item 5 1 2 704 355 Cap 2 3 704 354 Spacer 4 4 704 353 Wheel 2 5 710 199 Plug 4 1 2 3 5 4 Labels Part Description 313 1638 Front cover label 313 2706 Motor cover label 313 1673 Warning label injection explosion 313 1847 Shock hazard label 313 1906 Infinity motor la...

Page 25: ...00 mesh filter 015 019 Oil and latex 60 mesh filter 021 026 Heavy bodied latex and blockfillers 30 mesh filter NOTE Do not exceed the sprayer s recommended tip size Synergy Fine Finish Tips Perfect for all fine finish work Ideal for lacquers stain enamels urethane and clear top coats Increases standard tip life up to 80 Delivers up to a 27 finer atomization at lower pressures Increases transfer ef...

Page 28: ... TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAI...

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