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Performance Series 450e

GB

Safety Regulations 

1. 

Safety regulations for Airless  

 

 

spraying

This manual contains information that must be read and understood 

before using the equipment. When you come to an area that has one of 

the following symbols, pay particular attention and make certain to heed 

the safeguard.

This symbol indicates a potential hazard that may cause 

serious injury or loss of life. Important safety information 

will follow.

Attention

This symbol indicates a potential hazard to you or to the 

equipment.  Important information that tells how to 

prevent damage to the equipment or how to avoid 

causes of minor injuries will follow.

A hazard symbol such as this one refers to a specific, 

task-related risk.  Be sure to heed the safeguard.   

i

Notes give important information which should be given 

special attention.

HAZARD:  INjeCTION INjuRy

A high pressure stream produced by this equipment 

can pierce the skin and underlying tissues, leading to 

serious injury and possible amputation.

DO NOT TReAT AN INjeCTION INjuRy AS A 

SIMPLe CuT!  Injection can lead to amputation. See a 

physician immediately.

The maximum operating range of the unit is 214 bar 

(21.4 MPa, 3100 PSI) fluid pressure.

PReVeNTION:

 •  NEVER aim the gun at any part of the body. 

 •  NEVER allow any part of the body to touch the fluid 

stream. DO NOT allow body to touch a leak in the fluid 

hose.

 •  NEVER put your hand in front of the gun.  Gloves will 

not provide protection against an injection injury.

 •  ALWAYS lock the gun trigger, shut the fluid pump off 

and release all pressure before servicing, cleaning 

the tip guard, changing tips, or leaving unattended. 

Pressure will not be released by turning off the engine. 

The PRIME/SPRAY valve or pressure bleed valve 

must be turned to their appropriate positions to relieve 

system pressure.

 •  ALWAYS keep tip guard in place while spraying. The 

tip guard provides some protection but is mainly a 

warning device.

 •  NEVER use a spray gun without a working trigger lock 

and trigger guard in place.

 •  ALWAYS remove the spray tip before flushing or 

cleaning the system.

 •  The paint hose can develop leaks from wear, kinking 

and abuse.  A leak can inject material into the skin.  

Inspect the hose before each use.

 •  All accessories must be rated at or above the 

maximum operating pressure range of the sprayer.  

This includes spray tips, guns, extensions, and hose.

NOTe TO PHySICIAN:

Injection into the skin is a traumatic injury.  It is 

important to treat the injury as soon as possible. DO 

NOT delay treatment to research toxicity.  Toxicity is a 

concern with some coatings injected directly into the 

blood stream. Consultation with a plastic surgeon or 

reconstructive hand surgeon may be advisable.

HAZARD:  eXPLOSION OR FIRe
Solvent and paint fumes can explode or ignite.  Severe 

injury and/or property damage can occur.
PReVeNTION

:

 •  Provide extensive exhaust and fresh air introduction 

to keep the air within the spray area free from 

accumulation of flammable vapors.

 •  Avoid all ignition sources such as static electricity 

sparks, electrical appliances, flames, pilot lights, hot 

objects, and sparks from connecting and disconnecting 

power cords or working light switches.

 •  Plastic can cause static sparks.  Never hang plastic 

to enclose spray area.  Do not use plastic drop cloths 

when spraying flammable materials.

 •  Always flush unit into separate metal container, at low 

pump pressure, with spray tip removed.  Hold gun 

firmly against side of container to ground container and 

prevent static sparks.

 •  Do not smoke in spray area.

 •  Fire extinguisher must be present and in good working 

order.

 •  Place sprayer at least 6.1 m (20 feet) from the spray 

object in a well ventilated area (add more hose if 

necessary).  Flammable vapors are often heavier than 

air.  Floor area must be extremely well ventilated.  The 

pump contains arcing parts that emit sparks and can 

ignite vapors. 

 •  The equipment and objects in and around the spray 

area must be properly grounded to prevent static 

sparks.

 •  Use only conductive or earthed high pressure fluid 

hose.  Gun must be earthed through hose connections.

 •  Power cord must be connected to a grounded circuit 

(electric units only).

 •  The unit must be connected to an earthed object.  Use 

the green earthing wire to connect the unit to a water 

pipe, steel beam, or other electrically earthed surface.

 •  Follow material and solvent manufacturer’s warnings 

and instructions.  Be familiar with the coating material’s 

MSDS sheet and technical information to ensure safe 

use.

 •  Do not use materials with a flashpoint below 21° C 

(70° F). Flashpoint is the temperature at which a fluid 

can produce enough vapors to ignite.

 •  Use lowest possible pressure to flush equipment.

PE

0 bar

Summary of Contents for 558073

Page 1: ...Edition 9 2010 0558 940D Performance Series 450e GB Operating manual Performance Series 450e Airless high pressure spraying unit Models 0558067 0558073...

Page 2: ...must not be used Secure Titan spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth s...

Page 3: ...hose 10 7 Interruption of work 10 8 Cleaning the unit shutting down 10 8 1 Cleaning unit from outside 10 8 2 Suction filter 11 8 3 Cleaning the high pressure filter 11 8 4 Cleaning Airless spray gun...

Page 4: ...st be rated at or above the maximum operating pressure range of the sprayer This includes spray tips guns extensions and hose NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is impo...

Page 5: ...d or come in contact with body Vapors can cause severe nausea fainting or poisoning PREVENTION Use a respirator or mask if vapors can be inhaled Read all instructions supplied with the mask to be sure...

Page 6: ...appropriate cleaning materials Coating materials with sharp edged additional materials These have a strong wear and tear effect on valves high pressure hose spray gun and tip The durability of these p...

Page 7: ...hose 3 Return hose 4 Suction hose 5 Frame 6 Drip cup 7 Power cord 8 Relief valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 9 Pressure control knob 10 ON OFF switch...

Page 8: ...spray gun 5 with the selected tip onto the high pressure hose 4 Tighten the union nuts at the high pressure hoses firmly so that coating material does not leak 5 1 4 2 3 5 Fill the oil cup with Pisto...

Page 9: ...ction hazard Do not spray without the tip guard in place NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position ALWAYS engage the gun trigger lock before...

Page 10: ...ring operation without problems After you have finished spraying clean the unit Under no circumstances may any remaining coating material dry and harden in the unit The cleaning agent used for cleanin...

Page 11: ...eplace the filter cartridge 7 Check the O ring 4 replace it if necessary 8 Push the new or cleaned filter into the pump manifold 9 Screw in filter housing 1 and tighten it as far as possible with the...

Page 12: ...ating material flows through the return hose when the relief valve is in the SPRAY p spray position 6 Packings sticky or worn 7 Valve balls worn 8 Valve seats worn Measures for eliminating the malfunc...

Page 13: ...rayed 2 Pressure setting incorrect 3 Volume too low 4 Coating material viscosity too high 1 Pressure setting too low Measures for eliminating the malfunction 1 Remove and replace packing 2 Remove and...

Page 14: ...r and then remove the front cover 2 Switch the unit ON and then OFF so that the piston rod is positioned in the lower stroke position Danger of crushing do not reach with the fingers or tool between t...

Page 15: ...retainer nut 6 from the pump manifold 2 and remove piston guide 7 7 Remove upper packing 8 and lower packing 9 from the pump manifold 2 5 6 7 8 2 4 1 9 3 10 8 Clean pump manifold 2 9 Lubricate upper p...

Page 16: ...of this manual 6 Using the four heat sink assembly screws 3 install the heat sink assembly 4 onto the gear box housing 5 Tighten the screws securely 7 Disconnect the black and red wires coming from th...

Page 17: ...ing reassembly make sure the thrust washer 9 is in place i Refill the gear box in the pump housing with five ounces of Lubriplate GR132 P N 0293396 1 2 3 4 6 7 8 9 5 11 7 Replacing the Transducer 1 Op...

Page 18: ...FB M F M F M F F F F F F 1 2 3 4 M F F WH6 WH1 WH2 WH7 WH4 WH5 Red Red Blue Blue Brown black Blue white Brown black Blue white Motor EMI filter Microswitch Power cord Switch Capacitors Black Black Whi...

Page 19: ...Part Description 490 012 Hose Coupling 1 4 x 1 4 730 397 High Pressure Fl Gauge 314 171 Lubriplate 14 ounce individual 314 172 Lubriplate 6 lb can 13 Appendix 13 1 Selection of tip To achieve faultles...

Page 20: ...nce Series 450e 30 29 1 2 20 21 24 23 22 25 26 27 28 13 14 15 16 17 18 19 6 3 4 10 11 12 5 8 3 32 34 35 36 38 37 33 31 4 9 7 Main Assembly 0558 466 110V 20 Ft 800 741 120V 8 25 Ft BS4343 NEMA 5 15P 58...

Page 21: ...housing 16 9822 522 Retaining ring 17 02712 Spring 18 0551 521 Plunger 19 Drive assembly Item Part No Description 20 0509 218 Screw 4 21 0558 301 Face plate 22 0558 263A Fluid section assembly 23 050...

Page 22: ...22 Performance Series 450e Spare parts list Performance Series 450e 24 25 26 27 1 2 3 4 5 7 6 8 11 9 12 14 13 15 16 17 18 19 20 21 22 23 10 Fluid section...

Page 23: ...r cage 13 0551 263 Crush washer 14 0516 303 Outlet valve ball 15 0551 620 Outlet valve seat 16 13481 Outlet valve retainer 17 704 535 Bushing 18 0509 581 Inlet valve seal 19 0509 591 Lower ball guide...

Page 24: ...sembly Item Part No Description 1 0558 316 Housing assembly 2 0508 573 Thrust washer 3 0508 572A Gear crankshaft assembly 4 0509 121 2nd stage gear 5 0558 353A Motor assembly 120V 6 9820 213 Washer 4...

Page 25: ...Performance Series 450e 1 2 3 7 6 4 5 Motor Assembly Item Part No Description 1 0522 100 Capacitor assembly 2 806 304 Fan shroud 2 3 704 322 Screw 2 4 806 308 Fan 5 9804 916 Screw 6 0551 543 Tie wrap...

Page 26: ...escription 1 0508 377 Cord holder 2 806 071 Leg left 3 9885 546 Plug 2 4 0551 527 Screw 5 0509 856 Nut 6 0290 234 Leg right 7 806 216 Tube clip 8 0551 434 Screw 9 0508 381 Drip cup 10 9805 230 Screw 1...

Page 27: ...27 1 3 2 4 Spare parts list Performance Series 450e Suction system Item Part No Description 1 0551 706 Siphon hose 2 9850 638 Tie wrap 2 3 0551 707 Retun tube 4 0279 459 Clip 0551 705 Siphon tube asse...

Page 28: ...RCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRE...

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