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Performance Series 450e 

5

GB

Safety regulations 

General view of application

HAZARD:  eXPLOSION HAZARD Due TO 

INCOMPATIBLe MATeRIALS

Will cause severe injury or property damage.
PReVeNTION

:

 •  Do not use materials containing bleach or chlorine.

 •  Do not use halogenated hydrocarbon solvents such 

as methylene chloride and 1,1,1 - trichloroethane. 

They are not compatible with aluminum and may 

cause an explosion. If you are unsure of a material’s 

compatibility with aluminum, contact your coating’s 

supplier.

HAZARD:  GeNeRAL

This product can cause severe injury or property 

damage.
PReVeNTION:

 •  Read all instructions and safety precautions before 

operating equipment.

 •  Follow all appropriate local, state, and national codes 

governing ventilation, fire prevention, and operation. 

 •  Pulling the trigger causes a recoil force to the hand 

that is holding the spray gun.  The recoil force of the 

spray gun is particularly powerful when the tip has 

been removed and a high pressure has been set on 

the airless pump. When cleaning without a spray tip, 

set the pressure control knob to the lowest pressure.

 •  Use only manufacturer authorized parts.  User 

assumes all risks and liabilities when using parts that 

do not meet the minimum specifications and safety 

devices of the pump manufacturer.

 •  Before each use, check all  hoses for cuts, leaks, 

abrasion or bulging of cover.  Check for damage or 

movement of couplings. Immediately replace the hose 

if any of these conditions exist.  Never repair a paint 

hose. Replace it with another earthed high-pressure 

hose.

 •  Make sure power cord, air hose and spray hoses are 

routed in such a manner to minimize slip, trip and fall 

hazard.

 •  Clean up all material and solvent spills immediately to 

prevent slip hazard.

 •  ALWAYS follow the material manufacturer’s 

instructions for safe handling of paint and solvents.

 •  Do not use this unit in workshops that are covered 

under the explosion prevention regulations.

 •  Always unplug cord from outlet before working on 

equipment (electric units only).

 •  Always keep the power cord plug in sight during usage 

to prevent any accidental shutdown or startup. 

 •  Wear ear protection.  This unit can produce noise 

levels above 85 dB(A).

 •  Never leave this equipment unattended.  Keep away 

from children or anyone not familiar with the operation 

of airless equipment.

 •  Do not move unit while unit is running.

 •  Do not spray on windy days.

HAZARD:  HAZARDOuS VAPORS

Paints, solvents, insecticides, and other materials 

can be harmful if inhaled or come in contact with 

body.  Vapors can cause severe nausea, fainting, or 

poisoning.
PReVeNTION:

 •  Use a respirator or mask if vapors can be inhaled.  

Read all instructions supplied with the mask to be sure 

it will provide the necessary protection.

 

 •  Wear protective eyewear.

 •  Wear protective clothing as required by coating 

manufacturer.

1.1 

earthing Instructions

PE

Electric models must be earthed.  In the event of an 

electrical short circuit, earthing reduces the risk of electric 

shock by providing an escape wire for the electric current.  

This product is equipped with a cord having an earthing 

wire with an appropriate earthing plug.  The plug must be 

plugged into an outlet that is properly installed and earthed 

in accordance with all local codes and ordinances.

DANGeR — Improper installation of the earthing plug 

can result in a risk of electric shock.  If repair or 

replacement of the cord or plug is necessary, do not 

connect the green earthing wire to either blade 

terminal. The wire with insulation having a green outer 

surface with or without yellow stripes is the earthing 

wire and must be connected to the earthing pin.

Check with a qualified electrician or serviceman if the earthing 

instructions are not completely understood, or if you are in doubt as to 

whether the product is properly earthed.  Do not modify the plug provided.  

If the plug will not fit the outlet, have the proper outlet installed by a 

qualified electrician.

Caution – The power cord for this equipment acts as an 

emergency stop/emergency switching off device. The 

power cord must be placed near an easily accessible, 

unobstructed socket-outlet.

Work or repairs at the electrical equipment:

These may only be carried out by a skilled electrician. No liability is 

assumed for incorrect installation.

A list of the materials used in the construction of the equipment will be 

made available on request to validate compatibility with the coating 

materials to be used.

Operating Temperature

This equipment will operate correctly in its intended ambient, at a 

minimum b10°C and +40°C.

Relative Humidity

The equipment will operate correctly within an environment at 50% RH, 

+40°C. Higher RH may be allowed at lower temperatures.

Measures shall be taken by the Purchaser to avoid the harmful effects of 

occasional condensation.

Altitude

This equipment will operate correctly up to 2100m above mean sea level.

Transportation and Storage

This equipment will withstand, or has been protected against, 

transportation and storage temperatures of -25°C to +55°C and for short 

periods up to +70°C.

It has been packaged to prevent damage from the effects of normal 

humidity, vibration and shock.

Summary of Contents for 558073

Page 1: ...Edition 9 2010 0558 940D Performance Series 450e GB Operating manual Performance Series 450e Airless high pressure spraying unit Models 0558067 0558073...

Page 2: ...must not be used Secure Titan spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth s...

Page 3: ...hose 10 7 Interruption of work 10 8 Cleaning the unit shutting down 10 8 1 Cleaning unit from outside 10 8 2 Suction filter 11 8 3 Cleaning the high pressure filter 11 8 4 Cleaning Airless spray gun...

Page 4: ...st be rated at or above the maximum operating pressure range of the sprayer This includes spray tips guns extensions and hose NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is impo...

Page 5: ...d or come in contact with body Vapors can cause severe nausea fainting or poisoning PREVENTION Use a respirator or mask if vapors can be inhaled Read all instructions supplied with the mask to be sure...

Page 6: ...appropriate cleaning materials Coating materials with sharp edged additional materials These have a strong wear and tear effect on valves high pressure hose spray gun and tip The durability of these p...

Page 7: ...hose 3 Return hose 4 Suction hose 5 Frame 6 Drip cup 7 Power cord 8 Relief valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 9 Pressure control knob 10 ON OFF switch...

Page 8: ...spray gun 5 with the selected tip onto the high pressure hose 4 Tighten the union nuts at the high pressure hoses firmly so that coating material does not leak 5 1 4 2 3 5 Fill the oil cup with Pisto...

Page 9: ...ction hazard Do not spray without the tip guard in place NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position ALWAYS engage the gun trigger lock before...

Page 10: ...ring operation without problems After you have finished spraying clean the unit Under no circumstances may any remaining coating material dry and harden in the unit The cleaning agent used for cleanin...

Page 11: ...eplace the filter cartridge 7 Check the O ring 4 replace it if necessary 8 Push the new or cleaned filter into the pump manifold 9 Screw in filter housing 1 and tighten it as far as possible with the...

Page 12: ...ating material flows through the return hose when the relief valve is in the SPRAY p spray position 6 Packings sticky or worn 7 Valve balls worn 8 Valve seats worn Measures for eliminating the malfunc...

Page 13: ...rayed 2 Pressure setting incorrect 3 Volume too low 4 Coating material viscosity too high 1 Pressure setting too low Measures for eliminating the malfunction 1 Remove and replace packing 2 Remove and...

Page 14: ...r and then remove the front cover 2 Switch the unit ON and then OFF so that the piston rod is positioned in the lower stroke position Danger of crushing do not reach with the fingers or tool between t...

Page 15: ...retainer nut 6 from the pump manifold 2 and remove piston guide 7 7 Remove upper packing 8 and lower packing 9 from the pump manifold 2 5 6 7 8 2 4 1 9 3 10 8 Clean pump manifold 2 9 Lubricate upper p...

Page 16: ...of this manual 6 Using the four heat sink assembly screws 3 install the heat sink assembly 4 onto the gear box housing 5 Tighten the screws securely 7 Disconnect the black and red wires coming from th...

Page 17: ...ing reassembly make sure the thrust washer 9 is in place i Refill the gear box in the pump housing with five ounces of Lubriplate GR132 P N 0293396 1 2 3 4 6 7 8 9 5 11 7 Replacing the Transducer 1 Op...

Page 18: ...FB M F M F M F F F F F F 1 2 3 4 M F F WH6 WH1 WH2 WH7 WH4 WH5 Red Red Blue Blue Brown black Blue white Brown black Blue white Motor EMI filter Microswitch Power cord Switch Capacitors Black Black Whi...

Page 19: ...Part Description 490 012 Hose Coupling 1 4 x 1 4 730 397 High Pressure Fl Gauge 314 171 Lubriplate 14 ounce individual 314 172 Lubriplate 6 lb can 13 Appendix 13 1 Selection of tip To achieve faultles...

Page 20: ...nce Series 450e 30 29 1 2 20 21 24 23 22 25 26 27 28 13 14 15 16 17 18 19 6 3 4 10 11 12 5 8 3 32 34 35 36 38 37 33 31 4 9 7 Main Assembly 0558 466 110V 20 Ft 800 741 120V 8 25 Ft BS4343 NEMA 5 15P 58...

Page 21: ...housing 16 9822 522 Retaining ring 17 02712 Spring 18 0551 521 Plunger 19 Drive assembly Item Part No Description 20 0509 218 Screw 4 21 0558 301 Face plate 22 0558 263A Fluid section assembly 23 050...

Page 22: ...22 Performance Series 450e Spare parts list Performance Series 450e 24 25 26 27 1 2 3 4 5 7 6 8 11 9 12 14 13 15 16 17 18 19 20 21 22 23 10 Fluid section...

Page 23: ...r cage 13 0551 263 Crush washer 14 0516 303 Outlet valve ball 15 0551 620 Outlet valve seat 16 13481 Outlet valve retainer 17 704 535 Bushing 18 0509 581 Inlet valve seal 19 0509 591 Lower ball guide...

Page 24: ...sembly Item Part No Description 1 0558 316 Housing assembly 2 0508 573 Thrust washer 3 0508 572A Gear crankshaft assembly 4 0509 121 2nd stage gear 5 0558 353A Motor assembly 120V 6 9820 213 Washer 4...

Page 25: ...Performance Series 450e 1 2 3 7 6 4 5 Motor Assembly Item Part No Description 1 0522 100 Capacitor assembly 2 806 304 Fan shroud 2 3 704 322 Screw 2 4 806 308 Fan 5 9804 916 Screw 6 0551 543 Tie wrap...

Page 26: ...escription 1 0508 377 Cord holder 2 806 071 Leg left 3 9885 546 Plug 2 4 0551 527 Screw 5 0509 856 Nut 6 0290 234 Leg right 7 806 216 Tube clip 8 0551 434 Screw 9 0508 381 Drip cup 10 9805 230 Screw 1...

Page 27: ...27 1 3 2 4 Spare parts list Performance Series 450e Suction system Item Part No Description 1 0551 706 Siphon hose 2 9850 638 Tie wrap 2 3 0551 707 Retun tube 4 0279 459 Clip 0551 705 Siphon tube asse...

Page 28: ...RCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRE...

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