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17

Problem

 

A.  The unit will not run.

 

B.  The unit will not prime.

 

C.  The unit will not build or 

maintain pressure.

  D.  Fluid leakage at the upper end 

of the fluid section.

 

E.  Excessive surge at the spray 

gun.

 

F.  Poor spray pattern.

  G.  The unit lacks power.

cause

 

1.  The pressure is set too low.

 

2.  Faulty or loose wiring.

 

3.  The gas tank is empty.

 

1.  The PRIME/SPRAY valve is in the SPRAY 

position.

 

2.  Air leak in the siphon tube/siphon set.

 

3.  The pump filter and/or inlet screen is clogged.

 

4.  The siphon tube/siphon set is clogged.

 

1.  The spray tip is worn.

 

2.  The spray tip is too large.

 

3.  The pressure control knob is not set properly.

 

4.  The pump filter, gun filter, or inlet screen is 

clogged.

 

5.  Material flows from the return hose when the 

PRIME/SPRAY valve is in the SPRAY position.

 

6.  Air leak in the siphon tube/siphon set.

 

7.  There is external fluid leak.

 

8.  There is an internal fluid section leak 

(packings are worn and/or dirty, valve balls 

are worn).

 

9.  Worn valve seats

 

1.  The upper packings are worn.

 

2.  The piston rod is worn.

 

1.  Wrong type of airless spray hose.

 

2.  The spray tip worn or too large.

 

3.  Excessive pressure.

 

1.  The spray tip is too large for the material 

being used.

 

2.  Incorrect pressure setting.

 

3.  Insufficient fluid delivery.

 

4.  The material being sprayed is too viscous.

 

1.  The pressure adjustment is too low.

Solution

 

1.  Turn the pressure control knob clockwise to supply 

power to the unit and increase the pressure setting.

 

2.  Inspect or take to a Titan authorized service center.

 

3.  Fill the gas tank.

 

1.  Rotate the PRIME/SPRAY valve clockwise to the PRIME 

position.

 

2.  Check the siphon tube/siphon set connection and 

tighten or re-tape the connection with PTFE tape.

 

3.  Remove the pump filter element and clean.  Remove the 

inlet screen and clean.

 

4.  Remove the siphon tube/siphon set and clean.

 

1.  Replace the spray tip following the instructions that 

came with the spray gun.

 

2.  Replace the spray tip with a tip that has a smaller orifice 

following the instructions that came with the spray gun.

 

3.  Turn the pressure control knob clockwise to increase the 

pressure setting.

 

4.  Remove the pump filter element and clean.  Remove the 

gun filter and clean.  Remove the inlet screen and clean.

 

5.  Clean or replace the PRIME/SPRAY valve.

 

6.  Check the siphon tube/siphon set connection and 

tighten or re-tape the connection with PTFE tape.

 

7.  Check for external leaks at all connections.  Tighten 

connections, if necessary.

 

8.  Clean the valves and service the fluid section following 

the “Servicing the Fluid Section” procedure in the 

Maintenance section of this manual.

 

9.  Reverse or replace the valve seats following the 

“Servicing the Fluid Section” procedure in the 

Maintenance section of this manual.

 

1.  Repack the pump following the “Servicing the Fluid 

Section” procedure in the Maintenance section of this 

manual.

 

2.  Replace the piston rod following the “Servicing the Fluid 

Section” procedure in the Maintenance section of this 

manual.

 

1.  Replace hose with a minimum of 50’ of 3/8” grounded 

textile braid airless paint spray hose.

 

2.  Replace the spray tip following the instructions that 

came with the spray gun.

 

3.  Rotate the pressure control knob counterclockwise to 

decrease spray pressure.

 

1.  Replace the spray tip with a new or smaller spray tip 

following the instructions that came with the spray gun.

 

2.  Rotate the pressure control knob to adjust the pressure 

for a proper spray pattern.

 

3.  Clean all screens and filters.

 

4.  Add solvent to the material according to the 

manufacturer’s recommendations.

 

1.  Rotate the pressure control knob clockwise to increase 

the pressure setting.

Troubleshooting

Summary of Contents for ADVANTAGE GPX 165

Page 1: ...nd instructions Please read and retain for reference Owner s Manual Notice d utilisation Manual del Propietario Do not use this equipment before reading this manual Model Numbers Bare 0509009 Complete...

Page 2: ...and changing nozzle tips In the case where the nozzle tip clogs while spraying ALWAYS lock gun trigger shut pump off and release all pressure before servicing cleaning tip or guard or changing tip Pr...

Page 3: ...to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explosive under certain conditions 6 Refuel in a well ventilated area with the engine stopped Do not smoke o...

Page 4: ...le or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Gasolines Containing Alcohol If you decide to use a gasoline containing alcohol gasohol be sure...

Page 5: ...he locked position while preparing the system 1 Place the siphon tube into a container of the appropriate solvent for the material being sprayed refer to recommendations of the material manufacturer A...

Page 6: ...flushed from the spray hose and paint is flowing freely from the gun 18 Lock the gun by turning the gun trigger lock to the locked position 19 Turn the pressure control knob fully counterclockwise to...

Page 7: ...a stroke This will result in an uneven spray and splotchy coverage Proper way to trigger the spray gun Approximately 10 to 12 inches Keep stroke even Start stroke End stroke Pull trigger Release trigg...

Page 8: ...t of the hose and solvent is coming out of the gun 16 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean NOTE For long term or cold weather sto...

Page 9: ...50 hours of operation Change the engine oil Spark Plug Use only a NKG BP6ES plug Gap the plug 0 025 0 030 0 7 0 8 mm Make sure to use a spark plug wrench when installing and removing the plug Replaci...

Page 10: ...r screws that secure the EPC assembly to the EPC housing Tighten securely Replacing the Sprayer ON OFF Switch Electrostatic discharge ESD potential could cause damage to electronic pressure control Us...

Page 11: ...e Control EPC Assembly Electrostatic discharge ESD potential could cause damage to electronic pressure control Use Titan ESD wrist strap P N 0507958 or equivalent when working on electronic pressure c...

Page 12: ...18 Position the front cover over the pump housing Secure the front cover using the four front cover screws 19 Apply blue Loctite to the bottom 3 4 threads on the fluid section cylinder 20 Turn the flu...

Page 13: ...ut disengages the filter housing carefully remove the transducer from the filter housing 4 Locate the wire that exits the rear of the electronic pressure control EPC housing and connects to the wire h...

Page 14: ...ning compound on the faces of the bearing 3 Install the drive shaft assembly into the center bore of the gear housing keeping it square to the housing so it does not bind Once the large ball bearing o...

Page 15: ...sembly Jam Nut Cylinder 4 Remove the return hose from the clamp on the siphon tube Unscrew the siphon tube from the inlet valve housing 5 Loosen and remove the fluid hose from the fitting on the back...

Page 16: ...gainst the top of the cylinder 42 Lubricate the first several threads at the top of the cylinder with anti seize compound Remove the cylinder from vise 43 Place the splash guard over the top of the pi...

Page 17: ...move the pump filter element and clean Remove the inlet screen and clean 4 Remove the siphon tube siphon set and clean 1 Replace the spray tip following the instructions that came with the spray gun 2...

Page 18: ...usant des blessures graves pouvant entra ner l amputation MESURES PR VENTIVES 1 Ne dirigez pas le pistolet sur et ne pulv risez pas les personnes ou les animaux 2 N approchez pas les mains ni d autres...

Page 19: ...Les produits chimiques contenus dans les vapeurs d chappement de cet appareil sont reconnus par l tat de la Californie tats Unis comme tant canc rig nes Ils peuvent galement entra ner des anomalies c...

Page 20: ...POR INYECCI N El flujo de pintura a alta presi n que produce este equipo puede perforar la piel y los tejidos subyacentes ocasionando lesiones graves y posible amputaci n CONSULTE A UN M DICO INMEDIAT...

Page 21: ...trabajar en el equipo importantE No cargue el equipo por el asa del carrito durante la carga y descarga Seguridad con los motores de gasolina El escape del motor de esta unidad contiene qu micos que...

Page 22: ...el 1 8 0509552 Screw 4 9 0509520 Connecting pin 1 10 0509521 Retaining ring 1 11 0509144 Fluid section assembly 1 12 0509651 Siphon tube 1 13 0507783 Hose clip 1 Item Part No Description Qty 14 500653...

Page 23: ...p 1 Item Part No Description Qty 22 0507740 Pressure control knob 1 23 0507749 Seal nut 1 24 0509557 Mounting plate 1 25 0507784 Grommet 7 16 1 26 0509531 Grommet liquid tight 1 27 0555189 Gear housin...

Page 24: ...3 Seal washer 1 10 0509938 Piston 1 11 0509648 Outlet valve seal 1 12 0509601 Outlet cage 1 13 0509710 Outlet valve ball 1 14 0507454 Nylon washer 1 15 0509655 Outlet valve seat 1 16 0507733 Outlet va...

Page 25: ...11 0509386 Lock washer 4 12 0295608 Screw 4 13 0555218 Cart includes item 10 1 14 0509624 Wheel 2 Filter Assembly 7 10 8 9 11 12 1 2 3 4 5 6 Item Part No Description Qty 1 0508723 Filter body 1 2 0508...

Page 26: ...3 Valve stem 1 8 5006547 O ring Viton 1 9 0507747 Spring 1 10 0507742 Valve retainer 1 11 0507735 Cam base 1 12 5006543 Groove pin 1 13 0507662 Valve handle 1 5 Gallon Siphon Set optional P N 0509180...

Page 27: ...L Four Finger Airless Spray Gun with 517 reversible tip 0296260 G 10 XL Two Finger Airless Spray Gun no tip 0296236 G 10 XL Two Finger Airless Spray Gun with 517 reversible tip 0296326 G 10 XL Four Fi...

Page 28: ...nd User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICUL...

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