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Troubleshooting

14

© Titan Tool Inc.  All rights reserved.

Solution

1. Plug the unit in.
2. Reset the breaker.
3. Turn the pressure control knob clockwise to

supply power to the unit and increase the
pressure setting.

4. Inspect or take to a Titan authorized service

center.

5. Allow motor to cool.
6. Replace the ON/OFF switch.

1. Rotate the PRIME/SPRAY valve clockwise

to the PRIME position.

2. Check the siphon tube/suction set

connection and tighten or re-tape the
connection with Teflon tape.

3. Remove the pump filter element and clean.

Remove the inlet screen and clean.

4. Remove the siphon tube/suction set and

clean.

1. Replace the spray tip following the

instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a

smaller orifice following the instructions that
came with the spray gun.

3. Turn the pressure control knob clockwise to

increase the pressure setting.

4. Remove the pump filter element and clean.

Remove the gun filter and clean.  Remove
the inlet screen and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction set

connection and tighten or re-tape the
connection with Teflon tape.

7. Check for external leaks at all connections.

Tighten connections, if necessary.

8. Clean the valves and service the fluid

section following the “Servicing the Fluid
Section” procedure in the Maintenance
section of this manual.

9. Reverse or replace the valve seats

following the “Servicing the Fluid Section”
procedure in the Maintenance section of
this manual.

10. Take unit to a Titan authorized service

center.

1. Repack the pump following the “Servicing

the Fluid Section” procedure in the
Maintenance section of this manual.

2. Replace the piston rod following the

“Servicing the Fluid Section” procedure in
the Maintenance section of this manual.

1. Replace hose with a minimum of 50’ of 1/4”

grounded textile braid airless paint spray
hose.

2. Replace the spray tip following the

instructions that came with the spray gun.

3. Rotate the pressure control knob

counterclockwise to decrease spray
pressure.

Cause

1. The unit is not plugged in.
2. Tripped breaker.
3. The pressure is set too low (pressure

control knob set at minimum setting
does not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.
6. ON/OFF switch is defective.

1. The PRIME/SPRAY valve is in the

SPRAY position.

2. Air leak in the siphon tube/suction set.

3. The pump filter and/or inlet screen is

clogged.

4. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set

properly.

4. The pump filter, gun filter, or inlet

screen is clogged.

5. Material flows from the return hose

when the PRIME/SPRAY valve is in the
SPRAY position.

6. Air leak in the siphon tube/suction set.

7. There is external fluid leak.

8. There is an internal fluid section leak

(packings are worn and/or dirty, valve
balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. The upper packing is worn.

2. The piston rod is worn.

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

Problem

The unit will not run.

The unit will not prime.

The unit will not build or
maintain pressure.

Fluid leakage at the upper end
of the fluid section.

Excessive surge at the spray
gun.

Summary of Contents for High Rider Basic

Page 1: ...r s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference X Lock Theft Deterrent System Security Code Serial _ _ _ _ _ _ _ _ _ _ Model Numbers Skid Basic 765 3030 Skid Loaded 765 3035 High Rider Basic 765 3040 High Rider Loaded 765 3045 Low Rider Basic 765 3065 Low Rider Loaded 765 3070 ...

Page 2: ...s injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable HAZARD HAZARDOUS VAPORS Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea fainting or poisoning PREVENTION Use a respirator or mask if vapors can be inhaled Read all instructions suppli...

Page 3: ...quipment Do not use the hose as a strength member to pull or lift the equipment Do not lift by cart handle when loading or unloading Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an app...

Page 4: ...e tighten securely Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer 4 Make sure the pressure control knob is in its OFF position in the black zone 5 Make sure the ON OFF switch is in its OFF position 6 Fill the oil cup with one tablespoon of piston seal lubricant Piston Lube IMPORTANT Never operat...

Page 5: ...sassembly and cleaning of the sprayer s fluid section Painting 1 Place the siphon tube into a container of paint 2 Place the return hose into a metal waste container 3 Set the pressure to minimum by turning the pressure control knob to the Min setting in the yellow zone 4 Move the PRIME SPRAY valve down to the PRIME position 5 Turn on the sprayer by moving the ON OFF switch to the ON position 6 Al...

Page 6: ...essure and the PRIME SPRAY valve is in the SPRAY position either the spray tip is worn or the sprayer is in need of service repair 6 Titan Tool Inc All rights reserved Function Keys The function keys are numbered 1 4 Each key is labeled with an additional function as well 1 Menu Key Pressing the 1 key scrolls through the available menu screens or performs a function described on the active menu sc...

Page 7: ...at startup Also when setting a security code for the first time the Enter Old Code Number screen will not appear SECURITY CODE SELECT 4 MENU 1 SET PSI 3000 ACTUAL PSI 2950 PRESSURE SELECT 4 MENU 1 SERVICE XXXHR RUN HOURS XX SERVICE TIME SELECT 4 MENU 1 ON TIME XXXXX XX RUN TIME XXXX XX JOB TIMERS SELECT 4 MENU 1 ON TIME XXXXX XX RUN TIME XXXX XX TIMERS SELECT 4 MENU 1 SER XXXXXXXXXX PRESS 1 FOR ME...

Page 8: ...tial to an even finish Lap each stroke If you are spraying horizontally aim at the bottom edge of the preceding stroke so as to lap the previous pattern by 50 For corners and edges split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint When spraying with a shield hold it firmly against the surface...

Page 9: ...t of the gun is clean 14 Follow the Pressure Relief Procedure found in the Operation section of this manual 15 Unplug the unit and store in a clean dry area IMPORTANT Do not store the unit under pressure NOTE For long term or cold weather storage pump mineral sprits through the entire system For short term storage when using latex paint pump water mixed with Titan Liquid Shield through the entire ...

Page 10: ...t of the motor crankshaft that extends through the slider assembly 10 Titan Tool Inc All rights reserved Replacing the Gears 1 Perform the Pressure Relief Procedure and unplug the sprayer 2 Loosen and remove the four motor cover screws Remove the motor cover 3 At the electronic pressure control EPC on the back off the motor disconnect the wire coming from the potentiometer and the wire coming from...

Page 11: ...manual 9 Using a wrench remove the transducer assembly from the pump block 10 Thread the new transducer assembly into the pump block Tighten securely with a wrench 11 Plug the new transducer wire into the transducer jumper refer to the electrical schematic in the Parts List section of this manual 12 Reassemble the pump by reversing steps 1 7 T Slot Pump Housing Pump Block Pump Block Mounting Screw...

Page 12: ...od attached to the pump This will prevent the piston rod from rotating during disassembly of the outlet valve Outlet Valve Retainer Outlet Valve Seat Outlet Valve Ball Outlet Cage Crush Washer Piston Rod Foot Valve Housing Foot Valve Seat Foot Valve Ball Bushing Teflon O Ring Inlet Cage Foot Valve Seal Pump Block 12 Titan Tool Inc All rights reserved Repacking the Fluid Section 1 Remove the foot v...

Page 13: ...lean or replace the seal 5 Slide the new or cleaned filter over the filter support spring with the adapter in place Push the filter into the center of the pump block 6 Slide the filter housing over the filter and thread it into the pump block until secure Pump Block Filter Spring Filter Housing Seal Filter Support Spring Filter Adapter NOTE The filter housing should be hand tightened but make sure...

Page 14: ... service center 1 Repack the pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual 2 Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual 1 Replace hose with a minimum of 50 of 1 4 grounded textile braid airless paint spray hose 2 Replace the spray tip following the instructions that came w...

Page 15: ... screen appears when the transducer has become disconnected or is defective Take the sprayer to a Titan authorized service center for repair Check Motor Screen E3 The Check Motor screen appears when the motor or motor sensor is defective Take the sprayer to a Titan authorized service center for repair Low Voltage Screen E4 The Low Voltage screen appears when the sprayer shuts down because of low i...

Page 16: ...n chirurgie reconstructive de la main DANGER ÉMANATIONS DANGEREUSES Certains produits peintures solvants insecticides ou autres peuvent être nocifs s ils sont inhalés ou entrent en contact avec l organisme Les émanations de ces produits peuvent provoquer de graves nausées évanouissements ou empoisonnements MESURES PRÉVENTIVES Se servir d un masque ou d un respirateur s il y a risque d inhalation l...

Page 17: ...tements aptes à protéger la peau et les cheveux du produit utilisé Ne pas utiliser le pistolet ou ne pas pulvériser de produits en présence d enfants à proximité Éloigner les enfants de l équipement en tout temps Ne pas s étirer ni ne travailler sur un support instable Toujours garder les deux pieds au sol pour rester en équilibre Se servir de la pression la plus basse possible pour vidanger l app...

Page 18: ...os revestimientos inyectados directamente en la corriente sanguínea Puede ser aconsejable consultar con un cirujano plástico o un cirujano especialista en reconstrucción de las manos PELIGRO VAPORES PELIGROSOS Las pinturas solventes insecticidas y demás materiales pueden ser nocivos si se inhalan o toman contacto con el cuerpo Los vapores pueden causar náuseas graves desmayos o envenamiento PREVEN...

Page 19: ...del equipo en todo momento No se asome ni se pare sobre soportes inestables Mantenga siempre la posición firme y el equilibrio efectivos Use la presión más baja posible para enjuagar el equipo Manténgase alerta y mire lo que hace No utilice la unidad cuando se encuentre cansado o bajo la influencia de las drogas o el alcohol Para las aparatos eléctricas Desenchufe siempre el cable antes de trabaja...

Page 20: ...20 Titan Tool Inc All rights reserved Parts List Main Assembly 1 3 6 5 7 8 9 10 4 11 12 13 2 18 19 20 22 21 23 24 25 26 27 16 17 15 14 High Rider Model ...

Page 21: ...rider 1 704 554 Fluid section assembly high rider 20 704 117 Socket screw 2 21 704 304 Pail hook high rider 1 22 763 552 Lock washer high rider 2 23 710 033 Hex screw high rider 2 24 702 239 Return hose high rider 1 25 755 225 Siphon tube high rider 1 26 730 334 Hose clip high rider 1 27 710 046 Inlet screen high rider 1 28 800 929 Fuse 15A not shown 1 704 555 Xact Digital Control System Kit inclu...

Page 22: ... Install using o ring replacement tool P N 700 890 Fluid Section Assembly Skid Low Rider P N 704 537 High Rider 704 554 1 2 3 4 5 6 10 9 12 13 15 14 16 17 18 19 20 11 8 7 24 26 25 23 22 21 Install upper packing with raised lip and O ring facing down O Ring Raised Lip Install lower packing with the beveled edge facing up Beveled Edge 27 28 29 30 31 32 33 34 ...

Page 23: ...oove pin 1 30 700 252 Cam base 1 31 700 721 Valve stem o ring Viton 1 700 897 Valve stem o ring Teflon optional 32 221 012 O ring Viton 1 33 222 012 O ring Teflon 1 34 700 537 Gasket 1 35 762 202 Packing tool not shown 1 704 560 Piston assembly includes items 8 13 704 586 Repacking kit includes items 2 3 7 9 10 11 15 17 and 19 Also included are packing grease P N 700 203 and piston guide tool P N ...

Page 24: ...tion Quantity 1 704 544 Handle assembly includes items 2 5 8 and 9 1 2 590 504 Handle sleeve 2 3 590 507 Snap button 2 4 590 506 Handle washer 2 5 590 508 Roll pin 2 6 710 199 Plug 2 7 335 018 Plug 2 8 856 002 Lock washer 4 9 856 921 Screw 4 10 704 539 Cart weldment includes items 6 and 7 1 11 704 354 Spacer 4 12 704 353 Wheel 2 13 704 355 Cap 2 Labels Part Description 313 1638 Front cover label 3...

Page 25: ...oll pin 2 3 704 354 Spacer 4 4 704 356 Wheel 2 5 704 355 Cap 2 6 335 018 Plug 2 7 763 549 Lock nut 2 8 704 641 Screw 3 4 2 9 773 918 Screw 2 10 704 307 Mounting bracket 2 Item Part Description Quantity 11 856 921 Screw 4 12 856 002 Washer 4 13 700 1043 Drip cup 1 14 700 674 Plug 2 15 590 506 Handle washer 2 16 590 508 Roll pin 2 17 590 507 Snap button 2 18 590 504 Sleeve 2 19 704 309 Handle 1 ...

Page 26: ...0 mesh filter 015 019 Oil and latex 60 mesh filter 021 026 Heavy bodied latex and blockfillers 30 mesh filter NOTE Do not exceed the sprayer s recommended tip size Synergy Fine Finish Tips Perfect for all fine finish work Ideal for lacquers stain enamels urethane and clear top coats Increases standard tip life up to 80 Delivers up to a 27 finer atomization at lower pressures Increases transfer eff...

Page 27: ... Titan Tool Inc All rights reserved 27 Notes ...

Page 28: ... TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAI...

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