3
CONTENTS
HYDRA X
1
SAFETY REGULATIONS FOR AIRLESS
SPRAYING ______________________________ 4
1.1 Explanation of symbols used _____________________4
1.2 Safety hazards ________________________________4
1.3 Setup on an uneven surface _____________________6
1.4 Gasoline engine safety__________________________7
1.5 Fueling (gas engine) ___________________________7
2
MAIN AREAS OF APPLICATION ____________ 8
2.1 Application ___________________________________8
2.2 Coating materials ______________________________8
3
DESCRIPTION OF UNIT ___________________ 9
3.1 Airless process ________________________________9
3.2 Instruction manuals list _________________________9
3.3 Functioning of the unit _________________________9
3.4 System diagram ______________________________10
3.5 Technical data _______________________________11
3.6 Transportation _______________________________12
3.7 Electronic controls ____________________________12
4 OPERATION ____________________________ 13
4.1 Setup ______________________________________13
4.2 Starting the engine ___________________________14
4.3 Preparing a new sprayer _______________________15
4.4 Preparing to spray ____________________________15
4.5 55-gallon drum setup _________________________16
4.6 Spraying ____________________________________17
4.7 Pressure relief procedure _______________________17
5
SPRAYING TECHNIQUE __________________ 18
5.1 Cleaning a clogged tip _________________________18
5.2 Interruption of work __________________________19
5.3 Handling the high pressure hose ________________19
6 CLEANUP ______________________________ 20
6.1 Special cleanup instructions for use with
flammable solvents ___________________________20
6.2 Cleaning the sprayer __________________________20
6.3 Parking procedure ____________________________20
6.4 Cleaning the outside of the unit _________________21
6.5 Cleaning the filter screen _______________________21
6.6 Cleaning the airless spray gun __________________21
7 MAINTENANCE _________________________ 22
7.1 Daily maintenance ____________________________22
7.2 Lubricating the upper packings _________________22
7.3 Maintaining the hydraulic system ________________22
7.4 Maintaining the fluid section ___________________23
7.5 High pressure hose ___________________________23
7.6 Basic engine maintenance______________________24
8 TROUBLESHOOTING ____________________ 25
8.1 Airless gun __________________________________25
8.2 Fluid section _________________________________25
8.3 Hydraulic motors _____________________________26
8.4 Lift assembly ________________________________26
8.5 Spray patterns _______________________________27
WARRANTY _________________________________ 80