PowrCoat
1
GB
Contents
Contents
Page
1.
Safety regulations for Airless spraying ...................................... 2
1.1
Explanation of symbols used .............................................................. 2
1.2
Compressor safety .................................................................................. 3
1.3
Setting up on uneven surfaces ........................................................... 4
1.4
Freezing Parts ........................................................................................... 4
2.
General view of application ............................................................. 5
2.1 Application ................................................................................................ 5
2.2
Coating materials .................................................................................... 5
3.
Description of unit................................................................................ 5
3.1
Airless process .......................................................................................... 5
3.2
Functioning of the unit ......................................................................... 5
3.3
System diagram ....................................................................................... 6
3.4
Technical data for PowrCoat units .................................................... 7
4. Operation .................................................................................................. 8
4.1 Setup ............................................................................................................ 8
4.2
Automatic lubricator .............................................................................. 9
4.3
Preparing a new sprayer .....................................................................10
4.4
Preparing to spray .................................................................................10
4.5 Spraying ....................................................................................................11
4.6
Pressure relief procedure ...................................................................12
4.7
Cleaning a clogged tip ........................................................................12
5. Cleanup ....................................................................................................12
5.1
Special cleanup instructions for use with
flammable solvents ..............................................................................12
5.2
Cleaning the sprayer ............................................................................12
5.3
Cleaning the air filter ............................................................................13
6. Maintenance..........................................................................................13
6.1
Daily maintenance ................................................................................13
6.2
Maintaining the filter assembly........................................................14
6.3
Maintaining the air motor ..................................................................14
6.4
Maintaining the fluid pump ..............................................................14
Page
7. Troubleshooting .................................................................................15
7.1
Airless gun ...............................................................................................15
7.2
Air motor ..................................................................................................15
7.3
Spray patterns ........................................................................................16
7.4
Fluid pump ..............................................................................................17
8. Servicing ..................................................................................................18
8.1
Servicing the air motor ........................................................................18
8.2
Servicing the pump assembly 185-551 • 730 / 940 ...................20
8.3
Servicing the pump assembly 155-559 • 745 / 960 ...................22
8.4
Servicing the pump assembly 0533908 • 975 .............................24
Accessories and spare parts ........................................................................78
Spare parts list for the main assembly .................................................. 78/79
Spare parts list for the wall mount assembly ..................................... 80/81
Spare parts list for the air motor • 730 / 745 ....................................... 82/83
Spare parts list for the air motor • 940 / 960 / 975 ............................ 84/85
Spare parts list for the fluid pump assembly
185-551 • 730 / 940 ...................................................................................... 86/87
Spare parts list for the fluid pump assembly
155-559 • 745 / 960 ...................................................................................... 88/89
Spare parts list for the fluid pump assembly 0533908 • 975 ........ 90/91
Spare parts list for automatic lubricator assembly........................... 92/93
Spare parts list for the high-pressure filter ................................................94
Spare parts list for bleed valve .......................................................................95
Accessories for PowrCoat units ..................................................................96
Nozzle Chart | Titan Tip HP .............................................................................97
Gun manifold assemblies (optional) ..........................................................100
Warranty .............................................................................................................101
