Table of Contents
Safety Precautions .................................................................2
General Description ...............................................................4
Operation ................................................................................4
Setup ....................................................................................4
Preparing to Paint .................................................................5
Painting .................................................................................5
Pressure Relief Procedure ...................................................5
Spraying ..................................................................................6
Spraying Technique ..............................................................6
Practice .................................................................................7
Cleanup ...................................................................................7
Cleaning the Spray Tip .........................................................7
Maintenance............................................................................8
General Repair and Service Notes.......................................8
Replacing the Motor .............................................................8
Replacing the Motor Brushes ...............................................8
Replacing the Gears .............................................................8
Replacing the Transducer.....................................................9
Replacing the PRIME/SPRAY Valve.....................................9
Servicing the Fluid Section .................................................10
Replacing the Filters ...........................................................11
Troubleshooting ...................................................................12
Parts Listings........................................................................18
Main Assembly....................................................................18
Motor Assembly ..................................................................19
Electrical Schematic ...........................................................19
Gear Box Assembly ............................................................20
Siphon assembly ................................................................21
Stand Assembly ..................................................................21
Fluid Section Assembly ......................................................22
Accessories ........................................................................23
Labels .................................................................................23
Warranty ................................................................................24
General Description
This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this instruction
manual carefully for proper operating instructions,
maintenance, and safety information.
Operation
This equipment produces a fluid stream at
extremely high pressure. Read and understand
the warnings in the Safety Precautions section at
the front of this manual before operating this
equipment.
Liquid
Holder
and
Drip Cup
Return
Hose
Motor
Siphon
Tube
Pressure
Control
Knob
Oil Cup
ON/OFF
Switch
PRIME/
SPRAY
Valve
Fluid
Section
Outlet
Fitting
4
© Titan Tool Inc. All rights reserved.
Setup
Perform the following procedure before plugging in the power
cord of an electric sprayer.
1. Ensure that the siphon tube and the return hose are
attached and secure.
2. Using a wrench, attach a minimum of 50’ x 1/4” nylon
airless spray hose to the outlet fitting on the sprayer.
Tighten securely.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
Make sure all airless hoses and spray guns are
electrically grounded and rated at or above the
maximum operating pressure range of the airless
sprayer.
4. Make sure the pressure control knob is turned fully
counterclockwise to its minimum setting.
5. Make sure the ON/OFF switch is in its OFF position.
6. Fill the oil cup with one tablespoon of piston seal lubricant
(Piston Lube).
IMPORTANT: Never operate unit for more than ten
seconds without fluid. Operating this unit without fluid
will cause unnecessary wear to the packings.
7. Make sure the electrical service is correct for the sprayer.
8. Plug the power cord into a properly grounded outlet at
least 25’ from the spray area.
IMPORTANT: Always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the
third prong or use an adapter.
Preparing a New Sprayer
If this sprayer is new, it is shipped with test fluid in the fluid
section to prevent corrosion during shipment and storage.
This fluid must be thoroughly cleaned out of the system with
mineral spirits before you begin spraying.
IMPORTANT: Always keep the trigger lock on the spray
gun in the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits
that has a flash point of 140ºF (60ºC) or above.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure
control knob fully counterclockwise.
4. Move the PRIME/SPRAY valve down to
the PRIME position.
5. Turn on the sprayer by moving the
ON/OFF switch to the ON position.
6. Allow the sprayer to run for 15–30 seconds
to flush the test fluid out through the return hose and into
the waste container.
7. Turn off the sprayer by moving the ON/OFF switch to the
OFF position.
NOTE: Do not attach the tip to the spray gun yet.
Remove the tip if it is already attached.
