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•  turn the engine switch to the ON position, and

 

•  pull the starter rope briskly until the engine starts.

 

b.  To start the electric motor, move the ON/OFF switch to 

the ON position.

  7.  Turn the pressure control knob clockwise approximately 

1/3 of the way down to increase pressure until the sprayer 

cycles evenly and solvent flows freely from the bleed 

hose.

  8.  Allow the sprayer to run for 15–30 seconds to flush the 

test fluid out through the bleed hose and into the waste 

container.

  9.  Turn off the sprayer.

 

a.  To turn off the gas engine,

 

•  set the pressure to minimum by turning the pressure 

control knob fully counterclockwise,

 

•  move the throttle lever to the slow position, and 

 

•  turn the engine switch to the OFF position.

 

b.  To turn off the electric motor,

 

•  set the pressure to minimum by turning the pressure 

control knob fully counterclockwise,

 

•  move the ON/OFF switch to the OFF position.

Preparing to Spray

Before painting, it is important to make sure that the fluid in the 

system is compatible with the paint that is going to be used.

 NOTE:  Incompatible fluids and paint may cause the 

valves to become stuck closed, which would 

require disassembly and cleaning of the 

sprayer’s fluid section.

IMPORTaNT:  always keep the trigger lock on the spray gun 

in the locked position while preparing the system.
  1.  Place the foot valve/shovel valve into a container of the 

appropriate solvent for the material being sprayed.

 NOTE:  If you are spraying a water-based latex, flush with 

warm, clean water.  If you are using any other 

material, check with the material manufacturer for 

a compatible solvent.

  2.  Place the bleed hose into a metal waste container.

  3.  Set the pressure to minimum by turning the pressure 

control knob fully counterclockwise.

  4.  Open the hydraulic shut-off valve located on the hydraulic 

pressure hose.  The handle should be in line with the 

hose.

  5.  Open the bleed valve by turning the bleed valve knob fully 

counterclockwise.

  6.  Start the engine or turn on the electric motor.

 

a.  To start the gas engine,

 

•  move the fuel valve lever to the open position,

 

•  move the throttle lever to its middle point,

 

•  move the choke lever to the closed position for a cold 

engine or to the open position for a warm engine,

 

•  turn the engine switch to the ON position, and

 

•  pull the starter rope briskly until the engine starts.

 

b.  To start the electric motor, move the ON/OFF switch to 

the ON position.

  7.  Turn the pressure control knob clockwise approximately 

1/3 of the way down to increase pressure until the sprayer 

cycles evenly and solvent flows freely from the bleed 

hose.

  8.  Allow the sprayer to run for 15–30 seconds to flush the 

test fluid out through the bleed hose and into the waste 

container.

  9.  Turn off the sprayer. 

 

a.  To turn off the gas engine,

 

•  set the pressure to minimum by turning the pressure 

control knob fully counterclockwise,

 

•  move the throttle lever to the slow position, and 

 

•  turn the engine switch to the OFF position.

 

b.  To turn off the electric motor,

 

•  set the pressure to minimum by turning the pressure 

control knob fully counterclockwise,

 

•  move the ON/OFF switch to the OFF position.

 NOTE:  Make sure that the spray gun does not have a tip 

or tip guard installed.

  10.  Close the bleed valve by turning the bleed valve knob fully 

clockwise.

  11.  Start the engine or turn on the electric motor.

  12.  Turn the pressure control knob clockwise approximately 

1/3 of the way down to increase pressure.

  13.  Unlock the gun by turning the gun trigger lock to the 

unlocked position.

Ground the gun by holding it 

against the edge of the metal 

container while flushing.  Failure to 

do so may lead to a static electric 

discharge, which may cause a fire.

  14.  Trigger the gun into the metal waste container until the old 

solvent is gone and fresh solvent is coming out of the gun.

Trigger lock in 

locked position.

  15.  Lock the gun by turning the gun trigger 

lock to the locked position.

  16.  Set down the gun and increase the 

pressure by turning the pressure 

control knob slowly clockwise.

  17.  Check the entire system for leaks.  If 

leaks occur, follow the “Pressure Relief 

Procedure” in this manual before 

tightening any fittings or hoses.

  18.  Follow the “Pressure Relief Procedure” in this manual 

before changing from solvent to material.

Be sure to follow the pressure relief procedure 

when shutting down the sprayer for any purpose, 

including servicing or adjusting any part of the 

spray system, changing or cleaning spray tips, or 

preparing for cleanup.

Spraying

Use this procedure to start up the PowrLiner and PowrHandler 

for daily operation.

  1.  Prepare the material to be sprayed according to the 

guidelines given by the material manufacturer.

  2.  Place the foot valve/shovel valve into a container of 

material.

  3.  Place the bleed hose into a metal waste container.

  4.  Set the pressure to minimum by turning the pressure 

control knob fully counterclockwise.

Hydraulic Shut-off

Valve (in open

position)

Pressure Control

Knob

Bleed Valve

Summary of Contents for SPEEFLO PowrTex 12000 SV

Page 1: ...ns important warnings and instructions Please read and retain for reference Do not use this equipment before reading this manual Owner s Manual For professional use only SPEEFLO PowrTex 6900 SF 12000...

Page 2: ...paints and solvents Follow the paint and solvent manufacture s safety instructions 13 Place pump at least 25 feet 7 62 meters from the spray object in a well ventilated area add more hose if necessar...

Page 3: ...nderstood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified elec...

Page 4: ...23 4 guns 019 Maximum pressure 3300 PSI 22 8 MPa Power 4 8 HP 4 stroke single cylinder overhead valve engine w oil alert Fuel capacity 0 83 US gallons approx 3 5 hours run time Halogenated solvent com...

Page 5: ...ugged Dimensions 43 L 109 cm x 26 W 66 cm x 35 H 89 cm Fluid section wetted parts Electroless nickel plated ductile iron electroless nickel plated carbon steel stainless steel tungsten carbide 37 thio...

Page 6: ...l that contains more than 10 ethanol Do not use gasoline containing methanol methyl or wood alcohol that does not also contain co solvents and corrosion inhibitors for methanol Never use gasoline cont...

Page 7: ...This reduces the amperage draw on starting and may avoid tripping the circuit breaker 8 Make sure the sprayer is grounded All sprayers are equipped with a grounding lug A grounding cable not supplied...

Page 8: ...r move the ON OFF switch to the ON position 7 Turn the pressure control knob clockwise approximately 1 3 of the way down to increase pressure until the sprayer cycles evenly and solvent flows freely f...

Page 9: ...the gun trigger lock to the locked position 17 Turn off the sprayer 18 Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals POSSIBLE INJECTION HAZARD Do not spray without...

Page 10: ...e 13 Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun 14 Continue to trigger the spray gun into the waste container until...

Page 11: ...her A fast up or down stroke may indicate air in the system or malfunctioning valve or seats see the Troubleshooting section Basic Engine Maintenance gas engine For detailed engine maintenance and tec...

Page 12: ...Gasket thick PTFE Gasket thin PTFE O ring Carbide Seat Filter Body Spring 2 Remove the filter cap assembly and spring 3 Pull the filter element with ball straight out of the filter body 4 Clean inside...

Page 13: ...r is clogged 3 Low voltage and or inadequate amperage 4 Hose size or length is too small or too long 1 Solvent has caused upper packing to swell Solution 1 Inspect connections for air leaks 2 Disassem...

Page 14: ...condition Check trip rod for possible separation and spool in this condition Check trip rod for possible separation 1 Remove valve and check for scratches and rough movement when sliding it up and do...

Page 15: ...d not atomizing correctly Increase fluid pressure Change to smaller tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same as above 1...

Page 16: ...s dans la zone de pulv risation 11 Maintenez la propret de la zone et veillez ce qu elle ne contienne pas de conteneurs de peinture ou de solvant de chiffons et autres mati res inflammables 12 Sachez...

Page 17: ...st v rifi e Ne r parez jamais un tuyau de peinture Remplacez le par un tuyau conducteur haute pression 13 Ne pulv risez pas l ext rieur par temps venteux 14 D branchez toujours le cordon lectrique de...

Page 18: ...trapos y otros materiales inflamables 12 Inf rmese del contenido de la pintura y de los disolventes que pulverice Lea las hojas de datos sobre seguridad de los materiales MSDS y las etiquetas en los...

Page 19: ...si descubre alguna de estas anomal as No repare nunca una manguera de pintura Sustit yala por una manguera conductora a alta presi n 13 No pulverice al aire libre si hace viento 14 Desenchufe siempre...

Page 20: ...ty outlet assembly 1 3 703 136 O ring 1 4 703 137 Swivel fitting assembly includes item 3 1 5 Belt guard assembly 1 6 Hydraulic system 1 7 449 181 V Belt 6900 SF gas model 1 449 986 V Belt 12000 SV ga...

Page 21: ...embly Item Part Description Quantity 1 449 217 Belt guard gas model 1 2 858 636 Screw 2 3 858 002 Lockwasher 2 4 862 411 Nut 1 5 449 185 Belleville washer 1 6 862 001 Flat washer 1 7 449 187 Clip 1 8...

Page 22: ...includes items 2 3 5 7 9 11 16 17 and 30 Servicing the Hydraulic Motor Perform this procedure using the necessary parts from Motor Service Kit Minor P N 235 050 If the hydraulic motor is operable sta...

Page 23: ...inder head 4 Replace rod seal 30 in motor pump block 31 Be sure the open portion of the seal is facing upward V This seal requires no special tool 5 Place piston rod 19 in vise Inspect valve rod assem...

Page 24: ...ng set leather UHMWPE steel 2 5 142 004 Upper packing spring 1 6 451 031 Displacement rod 1 7 138 001 Spring retainer 1 8 142 003 Lower packing spring 1 9 451 085 Outlet valve cage 1 10 704 701 Outlet...

Page 25: ...the foot valve housing 22 Torque the cage to 300 in lbs 25 ft lbs 4 Place the wave washer 17 on top of the foot valve cage 18 5 Insert a new PTFE o ring 3 into the groove of the foot valve housing 22...

Page 26: ...PowrTex 12000 SV Fluid Section 1 5 7 8 9 11 10 6 4 4 2 3 Motor Pump Block 12 13 14 15 16 17 22 17 23 24 25 26 27 28 29 18 19 20 21 45 46 47 48 31 49 30 31 32 32 34 35 36 37 39 38 40 41 42 43 44 33 Suc...

Page 27: ...the pump cylinder 6 5 Using two wrenches remove the outlet valve assembly 30 from the shovel valve rod connector 33 Set aside the shovel valve assembly 6 Using a strap wrench remove the pump cylinder...

Page 28: ...nstall the shovel valve assembly onto the fluid section by following steps 10 14 in the Reassembling the Fluid Section procedure Servicing the Inlet Valve 1 Remove the shovel valve assembly from the f...

Page 29: ...208 Inlet screen 1 24 449 718 Hydraulic tank 1 25 862 411 Flex lock nut 2 26 862 001 Flat washer 6 27 862 002 Lock washer 4 28 449 212 Plug 1 29 862 493 Screw HH 2 30 862 496 Tap bolt 1 31 449 982 Shi...

Page 30: ...late gas engine 12000 SV 7 860 502 Stop nut 6900 SF 4 862 410 Stop nut 12000 SV 8 449 181 V Belt 6900 SF not shown not part of assembly 449 986 V Belt 12000 SV not shown not part of assembly Item Part...

Page 31: ...HH 2 10 590 068 Handle grip 1 11 335 016 Handle 1 12 449 181 Belt V not shown not part of assembly Item Part Description Quantity 1 945 600 Heavy duty bleed valve assembly 1 2 600 271 Tee fitting 1 2...

Page 32: ...4 5 and 6 Filter Assembly Specifications Maximum Working Pressure 5000 psi 34 5 MPa Filter Area 18 In2 116 cm2 Outlet Ports 1 1 4 NPT F for bleed valve 1 3 8 NPT F with 3 8 NPSM M hose connection 1 3...

Page 33: ...of fluid and accomplish proper atomization For light viscosity fluids smaller orifice tips generally are desired For heavier viscosity materials larger orifice tips are preferred Please refer to the c...

Page 34: ...pressure controls precise consistent and repeatable textured finishes can be achieved Part No Description 765 360 Splatter nozzle 765 349 0 079 Air Mix Nozzle 765 350 0 102 Air Mix Nozzle 765 351 0 31...

Page 35: ...Titan Tool Inc All rights reserved 35 Notes...

Page 36: ...ned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will...

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