TITANCUT 40 PFC, Operating Manual

Page 1: ...A Gebrauchsanweisung DE Manual de instrucciones ES Käyttöohje FI Manuel d utilisation FR Manuale d uso IT Gebruiksaanwijzing NL Bruksanvisning NO Instrukcja obsługi PL Manual de utilização PT Инструкции по эксплуатации RU Bruksanvisning SV 操作手册 CN English TitanCut 40 PFC Plasma Cutter Model No TCUT40P Issue A 05 16 ...

Page 2: ...TitanCut 40 PFC Operators Manual Issue A 0516 ...

Page 3: ...read the entire manual paying particular attention to the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product 2 Year Warranty Statement This product is covered by a 2 Year Warranty Parts Labour Warranty This warranty does not cover freight or goods that have been interfered with All goods in question must be repaired by an authorized repai...

Page 4: ...ical Specifications 17 1 3 Important Notes before use 18 1 4 Overview of Power Source 19 2 0 Installation 20 3 0 Operation 22 3 1 Plasma Cutting 23 3 2 Plasma Torch Operation Setup 25 4 0 Trouble Shooting 29 5 0 Maintenance 31 6 0 Torch Spares Consumables 32 7 0 Electrical Diagram 39 7 0 Warranty Terms Conditions 40 ...

Page 5: ...me Use an air supplied respirator if ventilation is not adequate to remove all fumes and gases The kinds of fumes and gases from the plasma arc depend on the kind of metal being used coatings on the metal and the different processes You must be very careful when cutting or cutting any metals which may contain one or more of the following Antimony Chromium Mercury Beryllium Arsenic Cobalt Nickel Le...

Page 6: ...permanent loss of hearing Some welding and cutting operations may produce noise Wear safety ear protection to protect your hearing To protect your hearing from loud noise wear protective ear plugs and or ear muffs Protect others in the workplace Noise levels should be measured to be sure the decibels sound do not exceed safe levels PLASMA ARC RAYS Plasma Arc Rays can injure your eyes and burn your...

Page 7: ...n metal Ensure that appropriate fire safety devices are available near the cutting welding area Remove all flammable and combustible materials from the cutting welding zone and surrounding areas Do not cut weld fuel and lubricant containers even if empty These must be carefully cleaned before they can be cut welded Always allow the cut welded material to cool before touching it or placing it in cont...

Page 8: ...ments permitted by the network at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electricity provider if necessary Materials and their disposal The equipment is manufactured with materials which do not contain any toxic or poisonous materials dangerous to the opera...

Page 9: ...osure to electromagnetic fields when welding or cutting To reduce magnetic fields in the workplace use the following procedures Keep cables close together by twisting or taping them Arrange cables to one side and away from the operator Do not coil or drape cables around your body Keep welding power source and cables as far away from operator as practical Connect work clamp to work piece as close t...

Page 10: ...its are also live when power is on In semi automatic or automatic wire welding the wire wire reel drive roll housing and all metal parts touching the welding wire are electrically live Incorrectly installed or improperly grounded equipment is a hazard Do not touch live electrical parts Wear dry hoIe free insulating gloves and body protection Insulate yourself from work and ground using dry insulat...

Page 11: ...ctical Insulate work clamp when not connected to work piece to prevent contact with any metal object Do not connect more than one electrode or work cable to any single weld output terminal SIGNIFICANT DC VOLTAGE exists after removal of input power on inverters Turn off inverter disconnect input power and discharge input capacitors according to instructions in Maintenance Section before touching an...

Page 12: ... them to blow up Sparks can fly off from the welding arc The flying sparks hot work piece and hot equipment can cause fires and burns Accidental contact of electrode to metal objects can cause sparks explosion overheating or lure Check and be sure the area is safe before doing any welding Protect yourself and others from flying sparks and hot metal Do not weld where flying sparks can strike flamma...

Page 13: ...s with side shields even under your welding helmet BUILDUP OF GAS can injure or kill Shut off shielding gas supply when not in use Always ventilate confined spaces or use approved air supplied respirator HOT PARTS can cause severe burns Do not touch hot parts bare handed Allow cooling period before working on gun or torch MAGNETIC FIELDS can affect pacemakers Pacemaker wearers keep away Wearers sh...

Page 14: ... hoses and fittings designed for the specific application maintain them and associated parts in good condition Turn face away from valve outlet when opening cylinder valve Keep protective cap in place over valve except when cylinder is in use or connected for us FIRE OR EXPLOSION hazard Do not install or place unit on over or near combustible surfaces Do not install unit near flammables Do not ove...

Page 15: ...problem resulting from the installation If notified by the FCC about interference stop using the equipment at once Have the installation regularly checked and maintained Keep high frequency source doors and panels tightly shut Keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can cause interference Electromagnetic energy can ...

Page 16: ...o the safety instructions in the manual For more information on our products contact us consult an authorized dealer or visit our website The specifications presented in this manual are subject to change without prior notice Important notes Items in the manual that require particular attention in order to minimize damage and personal harm are indicated with the NOTE notation Read these sections ca...

Page 17: ...stment range of current A 20 30 20 40 Max no load voltage V 320 Duty cycle at 40oC to AS NZ60974 35 30A 60 22A 100 20A 50 40A 60 36A 100 30A Severance Cut for Carbon Steel mm 20 25 Optimal cutting thickness mm Carbon steel 15 20 Stainless steel 15 20 Aluminum 12 16 Copper 8 12 Dimensions mm 480 146 278 Protection class IP23 Insulation class H Net weight kg 7 Cooling method AF Note The above parame...

Page 18: ...used by misuse Acceptable range of ambient temperature is from 10 40 C Acceptable range of humidity is 20 C at 95 humidity Specifications may change without previous notice Fitted for commissioning Recommended outlet Important Note on TitanCut 40 Input Power Supply This unit has been supplied with a downgraded 15 Amp primary supply plug for commissioning purposes only You are advised to upgrade th...

Page 19: ... regulator 10 Primary Power Switch 11 Primary Input Cable Note Low pressure LED When short circuit occurred between the electrode and the nozzle for abnormal reasons lights on air feeds intermittently When cutting gun with no electrode and nozzle installed light on air feeds intermittently when the Shield Cup is not installed light flashes When the air low Light on RUN SET When cutting the workpie...

Page 20: ...a suitable carriage unit Notes for positioning the machine The surface inclination should not exceed 15 degrees Ensure the free circulation of the cooling air There must be at least 20 cm of free space in front of and behind the machine for cooling air to circulate Protect the machine against heavy rain and direct sunshine NOTE The machine should not be operated in the rain as the protection class...

Page 21: ...high pressure regulator must be used on either type of gas and must be capable of delivering 155 l min at a pressure of 57 psi 3 9 bar to the filter Mainssupply TitanCut40 The INPUT primary cable is supplied with machine Connect the machine to mains according to your state legislation of where machine is being used Connection can be effected through plug or direct wiring Supply system should be pr...

Page 22: ...cle at 180A Overheating Welding machine must be used according to technical data from this manual If the machine is overloaded failures may occur that are not covered by warranty Overloadcontrol Thermal protection is built in the machine s main transformer and Inverter Bridge If the machine overheats thermal fuse will prevent further use and control lamp on the front panel will light up In this ca...

Page 23: ...away Correct way to attach earth clamp 3 1 2 Verify that the input gas supply pressure is set to 72psi 5 Bar 3 1 3 Pull the regulator cap out gradually turn regulator cap to adjust gas pressure to 2 5 5 Bar and push the regulator cap back in 3 1 4 Switch on the power source Adjust the cutting current and after cutting delay time knob to desired setting 3 1 5 Place the tip of the torch at the edge ...

Page 24: ...y on the metal or just above metal Holding the torch firmly to the work piece causes the shield to stick and makes smooth cutting difficult Pulling the torch through the cut is easier than push it 3 1 8 When the cut is finished release the torch switch to extinguish the arc 3 1 9 After finish operation turn off the gas valve push torch switch to clear the residual gas in the regulator In the end t...

Page 25: ...TitanCut 40 PFC Operators Manual Issue A 0516 3 2 Plasma Torch Operation Start Up ...

Page 26: ...TitanCut 40 PFC Operators Manual Issue A 0516 3 2 Plasma Torch Operation Start Up ...

Page 27: ...TitanCut 40 PFC Operators Manual Issue A 0516 3 2 Plasma Torch Operation Start Up ...

Page 28: ...TitanCut 40 PFC Operators Manual Issue A 0516 3 2 Plasma Torch Operation Start Up ...

Page 29: ...en turn on the power source 4 The cutting torch fail to ignite the arc when press on the torch switch the TIP GUN GAS lamp on and air feed intermittently Short circuit for burned out and other abnormal situation turn off the power source change the electrode and nozzle 5 Power lamp and temperature lamp on Air flow blocked check for blocked air flow around the unit and correct condition Fan blocked...

Page 30: ...n let unit cool down for at least 5 minutes Make sure the unit has not been operated beyond Duty Cycle limit Refer to Section 2 for duty cycle specifications Gas pressure too low the TIP GUN GAS lamp on when press on torch switch is on check source for at least 4bar 60psi adjust as needed Torch consumables worn check torch shield cup tip starter element and electrode replace as needed Faulty compo...

Page 31: ...es after disconnecting the mains cable before removing the machine s case Perform the following cleaning and maintenance at least every six months 1 Clean the interior of the machine and the fan grill s net of any dust and stains for Example with a soft brush and vacuum cleaner Do not use pressurized air The stain may become compressed into the grooves of the coolers Do not use a pressure washing ...

Page 32: ...TitanCut 40 PFC Operators Manual Issue A 0516 6 0 Torch Spare Parts Consumables ...

Page 33: ...TitanCut 40 PFC Operators Manual Issue A 0516 6 0 Torch Spare Parts Consumables ...

Page 34: ...TitanCut 40 PFC Operators Manual Issue A 0516 6 0 Torch Spare Parts Consumables ...

Page 35: ...TitanCut 40 PFC Operators Manual Issue A 0516 6 0 Torch Spare Parts Consumables ...

Page 36: ...TitanCut 40 PFC Operators Manual Issue A 0516 6 0 Torch Spare Parts Consumables ...

Page 37: ...TitanCut 40 PFC Operators Manual Issue A 0516 6 0 Torch Spare Parts Consumables ...

Page 38: ...TitanCut 40 PFC Operators Manual Issue A 0516 6 0 Torch Spare Parts Consumables ...

Page 39: ...TitanCut 40 PFC Operators Manual Issue A 0516 7 0 Electrical principle diagram ...

Page 40: ...ginal found to be faulty freight free to the customer The obligation of Weldtronic International P L under this warranty is limited to the circumstances set out above and is subject to The customer being able to provide proof of purchase of the product and the purchase price paid for the product The relevant defect in materials or workmanship The product not having been altered tampered with or ot...

Page 41: ...nth warranty on Helmet shell harness fittings Warranty Returns Exchanges 1 Subject to the conditions of warranty set out in the warranty period Weldtronic International P L warrants that if any defect in any workmanship on any product has occurred then the conditions applicable to the warranty period are a The warranty applies on the basis of the goods being used on the equivalent of single daily ...

Page 42: ...meaning of the Trade Practices Act 1974 or the Fair Trading Acts of the relevant state or territories of Australian and is therefore also entitled to at the consumers discretion either a refund of the purchase priceof the goods orrepairofthe goods orreplacementof the goods 7 Returns will only be accepted provided that a You have complied with the provisions outlined above and b Where the goods are...

Page 43: ...ifications or other work carried out on the product other than by an authorized Weldtronic service dealer 14 This warranty does not cover the following parts a MIG TIG Stick MMA WeldingTorches Consumablessuchas Gas nozzles Gas diffusers contact tip holder contact tip swan necks trigger handle liners wire guide drive roller neck spring connector block insulator gas nipple cap euro block head assemb...

Page 44: ...16 Weldtronic International P L ABN 99 149 754 263 42 46 Micro Circuit Dandenong Sth Victoria 3175 Australia P O Box 2096 Rowville Victoria 3178 Australia Tel 03 9702 9366 Fax 03 9702 9766 Email sales weldtronic com au Web www weldtronic com au ...