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TJM Vehicle Mount Compressor Installation and User Manual 

For product warranty please refer to our website www.tjm.com.au 

File: F-17800.docx 

Page 11 of  12 

29/05/2019 

 

Safety Relief Valve 

 

 

o

 

The safety relief valve can be manually actuated 
by pulling on the ring at the top of the valve. 
 

o

 

Valve may be hot 

 use gloves while operating 

valve. 

 

o

 

DO NOT

 operate the compressor without the 

relieve valve installed. 

 

7.0

 

Maintenance 

Always ensure that the pressure in the compressor has been discharged before commencing. 

7.1

 

Routine Maintenance 

o

 

Periodically inspect and replace the air filter. Blocked air filters significantly reduce compressor 
performance. Never run the compressor without a filter 

 this will reduce the life of the 

compressor. 

o

 

Periodically check fittings and airlines for leaks. 

o

 

Periodically inspect mount bolts to ensure that they remain tight. 

o

 

Periodically check the safety relief valve 

 ensure air is released when the manual override is pulled. 

Note: The compressor does not use oil lubrication 

 there is no requirement to check / fill oil. 

7.2

 

Replacement Parts 

The major components of the compressor are designed to be maintenance-free for the life of the unit. 
The following parts are available for servicing requirements: 

o

 

013COMPVFILTER01 - Filter housing and element combined kit 

o

 

013COMPVFILTER02 - Filter housing kit to replace housing only 

o

 

013COMPVFILTER03 - Filter element kit 

o

 

013COMPVACTSWITCH - Replacement activation switch kit 

o

 

013COMPVMOUNTKIT 

 Replacement rubber isolator and bolt kit 

o

 

013COMPVSRV155-18N 

 Safety relieve valve 155 PSI, male 

⅛” NPT

 

o

 

013COMPVPS120-90 

 Pressure switch OFF 120 PSI / ON 90 PSI 

 

 

Summary of Contents for 013COMPVHD

Page 1: ...nd is used in accordance with accompanying instructions where provided For product warranty please refer to our website www tjm com au Estimated Fitting Time 2 hrs Treat any holes drilled into the veh...

Page 2: ...Post Installation Examination 9 6 0 Operating Instructions 9 7 0 Maintenance 11 1 0 Compressor Specifications 1 1 Bill of Material Item No QTY Part Number Description 1 1 F 17615 Compressor 2 1 013COM...

Page 3: ...screw Base plate to Vehicle Bolts Not Included 4 x M6 or M8 bolts and nuts 1 5 Recommended Fastener Torque Settings M5 9 5 Nm M6 16 Nm BSPT 15 Nm BSPT 20 Nm 2 0 Compressor Assembly 2 1 Accessory Insta...

Page 4: ...f the safety relief valve was removed apply sealant paste or sealant tape and re install the valve to the same port Notes DO NOT over tighten may cause damage to thread If using a thread sealant allow...

Page 5: ...placed Contact a TJM Distributor for service 3 0 Vehicle Mounting 3 1 Mounting Location When deciding an appropriate place to mount the compressor within the vehicle consider the following o Avoid pro...

Page 6: ...hers are fitted between the screw and rubber isolator o It is possible to undo the screws on one side of the compressor and rotate the body of the compressor to give better access to the base plate o...

Page 7: ...iring System Installation Conditions Installation following this diagram requires the Rear Locker to be active to select the Front Locker This prevents unexpected handling changes from accidental Fron...

Page 8: ...ont Locker Solenoid o Plug the compressor motor connector into the Red White and Black loom connector o Fit ring terminals the ends of the Red and Black 10 AWG wires o Connect the red wire to the batt...

Page 9: ...bles will appear at the source of the leak o De pressurise the system o Re tighten the leaking fitting s and repeat leak test o If leaking continues remove fittings reapply sealant and then re assembl...

Page 10: ...alled o Never blow compressed air directly at people or pets Compressed air can blow dirt particles into the atmosphere which can irritate the skin eyes and or respiratory system o Do not use the comp...

Page 11: ...ife of the compressor o Periodically check fittings and airlines for leaks o Periodically inspect mount bolts to ensure that they remain tight o Periodically check the safety relief valve ensure air i...

Page 12: ...blade fuse Relay blown Test with another relay and replace if required Faulty pressure switch Check for voltage at relay terminal 86 Replace switch if required Compressor switches on and off frequent...

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