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TJM Vehicle Mount Compressor Installation and User Manual 

For product warranty please refer to our website www.tjm.com.au 

File: F-17800.docx 

Page 12 of  12 

29/05/2019 

 

7.3

 

Troubleshooting Guide 

Problem 

Possible Cause 

Resolution 

Compressor does not run 

Thermal cut-off 
switch active  

Switch off power, wait 45 minutes for 
compressor to cool, restart. 

Wiring Fault 

Check that wiring has been connected 
according to diagram. Check power 
switch illuminates green with dash lights 
and red when switched on. 

Fuse blown 

Replace 40 A Maxi blade fuse. 

Relay blown 

Test with another relay and replace if 
required  

Faulty pressure 
switch 

Check for voltage at relay terminal 86. 
Replace switch if required. 

Compressor switches on and off 
frequently 

Air leakage 

Check all air lines and fittings for leaks. 

Compressor does not switch off at 
120 PSI (observe relief valve opens 
while running) 

Faulty pressure 
switch 

Replace pressure switch. 

Compressor air flow lower than normal  Blocked air filter 

Inspect air filter and replace if dirty. 

Unusual noise or vibration 

Worn isolators 

Replace isolators. 

Loose mounts 

Tighten all mount bolts. 

 

This is a basic guide for field troubleshooting only. If the compressor does not operate after taking these 

steps, refer to a TJM distributor. 

 

Summary of Contents for 013COMPVHD

Page 1: ...nd is used in accordance with accompanying instructions where provided For product warranty please refer to our website www tjm com au Estimated Fitting Time 2 hrs Treat any holes drilled into the veh...

Page 2: ...Post Installation Examination 9 6 0 Operating Instructions 9 7 0 Maintenance 11 1 0 Compressor Specifications 1 1 Bill of Material Item No QTY Part Number Description 1 1 F 17615 Compressor 2 1 013COM...

Page 3: ...screw Base plate to Vehicle Bolts Not Included 4 x M6 or M8 bolts and nuts 1 5 Recommended Fastener Torque Settings M5 9 5 Nm M6 16 Nm BSPT 15 Nm BSPT 20 Nm 2 0 Compressor Assembly 2 1 Accessory Insta...

Page 4: ...f the safety relief valve was removed apply sealant paste or sealant tape and re install the valve to the same port Notes DO NOT over tighten may cause damage to thread If using a thread sealant allow...

Page 5: ...placed Contact a TJM Distributor for service 3 0 Vehicle Mounting 3 1 Mounting Location When deciding an appropriate place to mount the compressor within the vehicle consider the following o Avoid pro...

Page 6: ...hers are fitted between the screw and rubber isolator o It is possible to undo the screws on one side of the compressor and rotate the body of the compressor to give better access to the base plate o...

Page 7: ...iring System Installation Conditions Installation following this diagram requires the Rear Locker to be active to select the Front Locker This prevents unexpected handling changes from accidental Fron...

Page 8: ...ont Locker Solenoid o Plug the compressor motor connector into the Red White and Black loom connector o Fit ring terminals the ends of the Red and Black 10 AWG wires o Connect the red wire to the batt...

Page 9: ...bles will appear at the source of the leak o De pressurise the system o Re tighten the leaking fitting s and repeat leak test o If leaking continues remove fittings reapply sealant and then re assembl...

Page 10: ...alled o Never blow compressed air directly at people or pets Compressed air can blow dirt particles into the atmosphere which can irritate the skin eyes and or respiratory system o Do not use the comp...

Page 11: ...ife of the compressor o Periodically check fittings and airlines for leaks o Periodically inspect mount bolts to ensure that they remain tight o Periodically check the safety relief valve ensure air i...

Page 12: ...blade fuse Relay blown Test with another relay and replace if required Faulty pressure switch Check for voltage at relay terminal 86 Replace switch if required Compressor switches on and off frequent...

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