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TJM Vehicle Mount Compressor Installation and User Manual 

For product warranty please refer to our website www.tjm.com.au 

File: F-17800.docx 

Page 9 of  12 

29/05/2019 

 

5.0

 

Post- Installation Examination 

5.1

 

System Testing 

Leak Testing 

Complete the following test with the vehicle in park and the engine off. 

o

 

Turn on the compressor on. 

o

 

The compressor air tank will fill to reach operating pressure. 

o

 

Wait for the Pressure Switch to turn off the compressor at 120 PSI. 

o

 

Monitor the time. 

The compressor should not reactivate within a period of 10 minutes.

 

NOTE

: If the compressor refills in this time frame, there is a leak in the system. Complete the 

following to determine and control the source of the leak. 

o

 

While the compressor is pressurised, spray soapy water on all the air fittings.  

o

 

Bubbles will appear at the source of the leak. 

o

 

De-pressurise the system. 

o

 

Re-tighten the leaking fitting/s and repeat leak test. 

o

 

If leaking continues, remove fittings, reapply sealant, and then re-assemble. 

 

5.2

 

Post installation checklist  

 

Compressor operational check completed. 

 

Leak Test completed. 

 

Compressor safely mounted using appropriate hardware. 

 

Wiring Loom installed according to the TJM Diagram. 

 

Air lines securely installed. 

 

Switches hard-mounted to dash and out of reach of accidental activation. 

 

Switches function and illuminate correctly. 

 

 
 

6.0

 

Operating Instructions 

6.1

 

Pro Locker activation 

o

 

Switch on the compressor from the actuator switch. 

o

 

The compressor will pressurise to 120 PSI and then automatically switch off. 

o

 

Use the Pro Locker actuation switches to engage and disengage the Lockers as needed. 

o

 

When system pressure drops below 90 PSI the compressor will automatically switch on. 

o

 

After use switch off both the Locker switches and the compressor switch. 
 

Checked By:   

  Date:   

Summary of Contents for 013COMPVHD

Page 1: ...nd is used in accordance with accompanying instructions where provided For product warranty please refer to our website www tjm com au Estimated Fitting Time 2 hrs Treat any holes drilled into the veh...

Page 2: ...Post Installation Examination 9 6 0 Operating Instructions 9 7 0 Maintenance 11 1 0 Compressor Specifications 1 1 Bill of Material Item No QTY Part Number Description 1 1 F 17615 Compressor 2 1 013COM...

Page 3: ...screw Base plate to Vehicle Bolts Not Included 4 x M6 or M8 bolts and nuts 1 5 Recommended Fastener Torque Settings M5 9 5 Nm M6 16 Nm BSPT 15 Nm BSPT 20 Nm 2 0 Compressor Assembly 2 1 Accessory Insta...

Page 4: ...f the safety relief valve was removed apply sealant paste or sealant tape and re install the valve to the same port Notes DO NOT over tighten may cause damage to thread If using a thread sealant allow...

Page 5: ...placed Contact a TJM Distributor for service 3 0 Vehicle Mounting 3 1 Mounting Location When deciding an appropriate place to mount the compressor within the vehicle consider the following o Avoid pro...

Page 6: ...hers are fitted between the screw and rubber isolator o It is possible to undo the screws on one side of the compressor and rotate the body of the compressor to give better access to the base plate o...

Page 7: ...iring System Installation Conditions Installation following this diagram requires the Rear Locker to be active to select the Front Locker This prevents unexpected handling changes from accidental Fron...

Page 8: ...ont Locker Solenoid o Plug the compressor motor connector into the Red White and Black loom connector o Fit ring terminals the ends of the Red and Black 10 AWG wires o Connect the red wire to the batt...

Page 9: ...bles will appear at the source of the leak o De pressurise the system o Re tighten the leaking fitting s and repeat leak test o If leaking continues remove fittings reapply sealant and then re assembl...

Page 10: ...alled o Never blow compressed air directly at people or pets Compressed air can blow dirt particles into the atmosphere which can irritate the skin eyes and or respiratory system o Do not use the comp...

Page 11: ...ife of the compressor o Periodically check fittings and airlines for leaks o Periodically inspect mount bolts to ensure that they remain tight o Periodically check the safety relief valve ensure air i...

Page 12: ...blade fuse Relay blown Test with another relay and replace if required Faulty pressure switch Check for voltage at relay terminal 86 Replace switch if required Compressor switches on and off frequent...

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