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TJM Pro Series Twin Compressor: Installation and User Manual 

For product warranty please refer to our website www.tjm.com.au 

File: F-31070 

Page 3 of  23 

23/02/2021 

 

1.

 

Compressor Specifications 

 

 

Electrical Specifications 

 

Voltage 

12 V DC 

Current Draw (0 Bar / 0 PSI) 

46 A 

Current Draw (30 PSI) 

55 A 

Fuse Type and Rating 

2x ANS 40 A 

IP Rating 

54 

Motor thermal cut-off 

105°C 

 

Performance 

 

Air flow (0 Bar / 0 PSI) 

170 LPM / 6.0 CFM 

Air Flow (2 Bar / 29 PSI) 

120 LPM / 4.2 CFM 

Duty Cycle (80 PSI, 60 minutes @ 23°C) 

100 % 

Pressure Switch Operation 

Off @ 120 PSI / On @ 90 PSI 

Safety Relief Valve Opening Pressure 

1070 kPa / 155 PSI 

 

Hardware and Fittings 

 

Pro Locker Solenoid / Pressure Switch ports  4 x 

⅛” BSPT ports (2 each side of air tank)

 

Tyre Inflation / Accessory ports 

5 x ¼” BSPT ports (2 each side of air tank & 1 

on Top 

Cover) 

Safety Relief Valve 

Factory-set 155 PSI, 

⅛” NPT male thread

 

Compressor to Bracket Bolts (Included) 

12 x M5 x 22 Socket Head Cap Screw (Base Bracket) 
6 x M5 x 18 Socket Head Cap Screw (Top Cover) 

Base Bracket to Mounting Surface Bolts 
(Included) 

6 x M8 x 1.25 x 30 Socket Button Head Cap Screws 
6x M8 x 1.25 Hex Nyloc Nuts 
12x M8 x 18 x 20 Flat Washers 

 

Recommended Fastener Torque Settings 

 

M5 

5 Nm + / - 10% 

M6 

9 Nm + / - 10% 

⅛” BSPT

 

5 - 6 Nm 

¼” BSPT

 

6 - 8 Nm 

 

 

 

 
 

Summary of Contents for 013COMPVPROT

Page 1: ...Fitting Time 2hrs Horizontal Configuration or Vertical Configuration in open area 5hrs Vertical Configuration in confined area Treat any holes drilled into the vehicle body with rust preventative pain...

Page 2: ...ase refer to our website www tjm com au File F 31070 Page 2 of 23 23 02 2021 Table of Contents 1 Compressor Specifications 3 2 Compressor Assembly 6 3 Vehicle Mounting 9 4 Wiring the Compressor System...

Page 3: ...h Operation Off 120 PSI On 90 PSI Safety Relief Valve Opening Pressure 1070 kPa 155 PSI Hardware and Fittings Pro Locker Solenoid Pressure Switch ports 4 x BSPT ports 2 each side of air tank Tyre Infl...

Page 4: ...TJM Pro Series Twin Compressor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 4 of 23 23 02 2021 Exploded View...

Page 5: ...essure Switch Harness 6 1 013COMPVACTSWITCH Compressor Activation Switch Kit 7 1 F 30798R Vertical Brace Right Hand Side 8 1 F 30798L Vertical Brace Left Hand Side 9 2 K3099 M10 x 1 25 ZG Nut Hex Nylo...

Page 6: ...Kit or Bulkhead Fittings kits which can be purchased separately o Determine the desired mounting configuration for the compressor accessories and select the desired outlet ports there are 9 available...

Page 7: ...Loctite 567 or sealant tape to one end of the threaded fitting of the accessory o Recommended installation positions for the Pro Locker solenoids are as shown o Other fittings can be installed on any...

Page 8: ...the protective plug from the compressor inlet port o Screw the filter housing into the port NOTE Hand tighten only o To replace the filter elements pull the outer cover from the air filter assembly o...

Page 9: ...e mounted only on rigid panels with a thickness of no less than 1 5mm o The Bracket Backing Strips F 30772 may be used for additional rigidity and shall be used if mounting to a panel less than 2 0mm...

Page 10: ...o Alternativley if the drawer system has not yet been installed it may be easier to mount the compressor before installing the drawer system o Place the provided base bracket template F 31390 on the s...

Page 11: ...the drilling process o All drilled holes shall be treated with a rust proof treatment o If mounting horizontally place the compressor in position over the drilled holes Use the supplied M8 Socket Butt...

Page 12: ...washers M8 Nyloc nuts 5mm Spacer Washers if required to fasten the compressor onto the mounting panel and Vertical Braces o It is recommended that only one fastener at a time be fitted for ease of in...

Page 13: ...nd User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 13 of 23 23 02 2021 4 Wiring the Compressor System Electrical Diagram Figure 1 TJM Pro Series Twin Vehi...

Page 14: ...essor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 14 of 23 23 02 2021 Recommended Power Supply Harness Diagram Figure 2 Suggested Pow...

Page 15: ...ables respectively along with Power Supply harness loom o Locate an accessory outlet or power outlet that supplies 12V DC and is powered when the vehicle ignition key in the ACC or ON position o TJM r...

Page 16: ...tors in the desired location direction prior to mounting the compressor o The male 5 Pin connector is supplied unassembled o It is recommended that suitably qualified personell assemble the 5 Pin Conn...

Page 17: ...m should be left behind the mounting face to fit the switch and wiring Note The Pro Locker actuator switches are supplied with the Pro Locker o Create 21 mm x 41 mm rectangular cut out for each switch...

Page 18: ...in this time frame there is a leak in the system Complete the following to determine and control the source of the leak 5 While the compressor is pressurised spray soapy water on all the air fittings...

Page 19: ...TJM Pro Series Twin Compressor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 19 of 23 23 02 2021 Post installation notes...

Page 20: ...mpressor will pressurize to 120 PSI and then automatically switch off o Connect the tyre chuck to the tyre valve to inflate The compressor with automatically restart to supply air once the tyre is con...

Page 21: ...nd the specified duty cycle o TJM recommends using the compressor while the vehicle engine is running operating the compressor with the vehicle engine off can rapidly drain the battery o Discharged ai...

Page 22: ...guide for field troubleshooting only If the compressor does not operate after taking these steps refer to a TJM distributor Problem Possible Cause Resolution Compressor does not run Thermal cut off s...

Page 23: ...the compressor and Top Cover 2 x front and 4 x rear o Remove the top cover from the pair of compressors using the hex key to assist in lifting off the cover o The components can now be accessed o The...

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