TJM 013COMPVPROT, Installation And User Manual

Page 1: ...Fitting Time 2hrs Horizontal Configuration or Vertical Configuration in open area 5hrs Vertical Configuration in confined area Treat any holes drilled into the vehicle body with rust preventative pain...

Page 2: ...ase refer to our website www tjm com au File F 31070 Page 2 of 23 23 02 2021 Table of Contents 1 Compressor Specifications 3 2 Compressor Assembly 6 3 Vehicle Mounting 9 4 Wiring the Compressor System...

Page 3: ...h Operation Off 120 PSI On 90 PSI Safety Relief Valve Opening Pressure 1070 kPa 155 PSI Hardware and Fittings Pro Locker Solenoid Pressure Switch ports 4 x BSPT ports 2 each side of air tank Tyre Infl...

Page 4: ...TJM Pro Series Twin Compressor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 4 of 23 23 02 2021 Exploded View...

Page 5: ...essure Switch Harness 6 1 013COMPVACTSWITCH Compressor Activation Switch Kit 7 1 F 30798R Vertical Brace Right Hand Side 8 1 F 30798L Vertical Brace Left Hand Side 9 2 K3099 M10 x 1 25 ZG Nut Hex Nylo...

Page 6: ...Kit or Bulkhead Fittings kits which can be purchased separately o Determine the desired mounting configuration for the compressor accessories and select the desired outlet ports there are 9 available...

Page 7: ...Loctite 567 or sealant tape to one end of the threaded fitting of the accessory o Recommended installation positions for the Pro Locker solenoids are as shown o Other fittings can be installed on any...

Page 8: ...the protective plug from the compressor inlet port o Screw the filter housing into the port NOTE Hand tighten only o To replace the filter elements pull the outer cover from the air filter assembly o...

Page 9: ...e mounted only on rigid panels with a thickness of no less than 1 5mm o The Bracket Backing Strips F 30772 may be used for additional rigidity and shall be used if mounting to a panel less than 2 0mm...

Page 10: ...o Alternativley if the drawer system has not yet been installed it may be easier to mount the compressor before installing the drawer system o Place the provided base bracket template F 31390 on the s...

Page 11: ...the drilling process o All drilled holes shall be treated with a rust proof treatment o If mounting horizontally place the compressor in position over the drilled holes Use the supplied M8 Socket Butt...

Page 12: ...washers M8 Nyloc nuts 5mm Spacer Washers if required to fasten the compressor onto the mounting panel and Vertical Braces o It is recommended that only one fastener at a time be fitted for ease of in...

Page 13: ...nd User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 13 of 23 23 02 2021 4 Wiring the Compressor System Electrical Diagram Figure 1 TJM Pro Series Twin Vehi...

Page 14: ...essor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 14 of 23 23 02 2021 Recommended Power Supply Harness Diagram Figure 2 Suggested Pow...

Page 15: ...ables respectively along with Power Supply harness loom o Locate an accessory outlet or power outlet that supplies 12V DC and is powered when the vehicle ignition key in the ACC or ON position o TJM r...

Page 16: ...tors in the desired location direction prior to mounting the compressor o The male 5 Pin connector is supplied unassembled o It is recommended that suitably qualified personell assemble the 5 Pin Conn...

Page 17: ...m should be left behind the mounting face to fit the switch and wiring Note The Pro Locker actuator switches are supplied with the Pro Locker o Create 21 mm x 41 mm rectangular cut out for each switch...

Page 18: ...in this time frame there is a leak in the system Complete the following to determine and control the source of the leak 5 While the compressor is pressurised spray soapy water on all the air fittings...

Page 19: ...TJM Pro Series Twin Compressor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 19 of 23 23 02 2021 Post installation notes...

Page 20: ...mpressor will pressurize to 120 PSI and then automatically switch off o Connect the tyre chuck to the tyre valve to inflate The compressor with automatically restart to supply air once the tyre is con...

Page 21: ...nd the specified duty cycle o TJM recommends using the compressor while the vehicle engine is running operating the compressor with the vehicle engine off can rapidly drain the battery o Discharged ai...

Page 22: ...guide for field troubleshooting only If the compressor does not operate after taking these steps refer to a TJM distributor Problem Possible Cause Resolution Compressor does not run Thermal cut off s...

Page 23: ...the compressor and Top Cover 2 x front and 4 x rear o Remove the top cover from the pair of compressors using the hex key to assist in lifting off the cover o The components can now be accessed o The...