TJM 070AP15N87J, Fitting Instructions Manual

Page 1: ...se specified by the V F P S manufacturer as above c Do not remove any plaques or labels from the V F P S d Do not modify the structure of the V F P S in any way Read instructions fully before commenci...

Page 2: ...G INSTRUCTIONS Product T15 Signature Frontal Protection System Vehicle Toyota HiLux MY2020 Part No 070AP15N87J For product warranty please refer to our website www tjm com au F 31649 Page 2 of 18 15 0...

Page 3: ...2 F 50070 N A 2020 Model Trim Template F 31638 FACTORY FITTED N A Rated Recovery Point Label 1 HC0064 N A TJM Logo Sticker 1 K3550 N A Warning Label ABC 1 HC0057 ITEM NO Description Qty Part Number BO...

Page 4: ...ark a point on the indicated bumper contour 125mm verticaly down from the headlight bumper contour 3 Extend a line across the bumper from the bumper trim template to the point marked in step 2 4 Exten...

Page 5: ...Disconnect radar plug from back of grill then remove and retain grill 10 Release the plastic inner guard from the bumper discarding all of the fasteners 11 Remove bumper to fender screw both sides and...

Page 6: ...ont and below beam 15 2 Remove and discard front intrusion beam and fasteners 4 These steps only apply for vehicles fitted with parking sensors 16 Looking at the lower bumper section from the rear rec...

Page 7: ...r instructions Temporarily plug in supplied indicator park Check the operation then disconnect the light assemblies 19 Cut the bumper and grille along the previously marked trim lines 20 Refit the gri...

Page 8: ...hassis 24 Slide rear inner chassis support onto bolts and fasten loosely using M12 nyloc nuts 2 M12 x 32mm x 2 5mm flat washer 2 Important Spacers must pass through chassis holes and fit against the i...

Page 9: ...flat washer 4 28 Secure bracket loosely using the following fasteners 28 1 M10 x 1 25 x 30mm hex screws 3 M10 x 30mm flat washers 6 M10 nyloc nuts 3 28 2 M12 x 1 25 x 35mm hex screws 2 M12 x 32mm x 2...

Page 10: ...bracket to inboard face of winch frame and washer plate to front using M12 x 1 25 x 35mm bolts 3 M12 x 32mm x 2 5mm flat washer 6 M12 nyloc nuts 3 Important fit M12 bolt assembly with bolt head on fro...

Page 11: ...ww tjm com au F 31649 Page 11 of 18 15 03 2021 Next step only applies if a winch is to be fitted Otherwise please proceed 32 Refer to the winch fitting instructions to fit the winch to the bar mount w...

Page 12: ...tton head bolt 4 M6 x 12 5mm S S flat washers 8 M6 S S nyloc nut 4 35 Fit the LH RH grilles using hinge bush 4 M5 x 0 8 x 20mm pan head screw 4 M5 x 10mm flat washers 4 M5 nyloc nut 4 No M5 x 10mm fla...

Page 13: ...the spring latch and spacer to the FPS as shown ALTERNATIVELY USE R CLIP 2 IN LOWER HOLE FOR ABSOLUTE POSITION LOCK OF THE HINGED NUMBER PLATE 40 Insert the nylon plugs supplied into the square cut o...

Page 14: ...ion is as per notes made from OE bumper Reconnect to OE loom 46 For vehicles without parking sensors use the supplied parking sensor blanking plugs use a small amount of adheisive to aid retention if...

Page 15: ...e it in place using the sliding washer plate and M12 x 1 25 x 40mm hex bolts 4 M12 x 32mm x 2 5mm flat washer 8 M12 nyloc nuts 4 at the indicated locations Repeat both sides IMPORTANT SLIDING WASHER P...

Page 16: ...es clean any swarf from the areas and apply rust preventative to exposed surfaces 58 Secure through the holes drilled in Previous step using M8 x 1 25 x 35mm hex screws 2 M8 x 19mm flat washers 4 M8 x...

Page 17: ...uct warranty please refer to our website www tjm com au F 31649 Page 17 of 18 15 03 2021 62 Mark and trim inner guard aligning to features shown 63 Trim inner guard in line with under wing guard edge...

Page 18: ...the rear with spacer item 20 positioned between centre guard and OE under body guard using M8 x 1 25 x 40mm hex bolt 2 M8 spring washer 2 M8 x 19mm flat washer 2 67 Tighten all guard fasteners to the...