TJM 070SB13L32R, Fitting Instructions Manual

Page 1: ...TJM products does not nullify the OE manufacturer s operating guidelines and or warnings Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner s...

Page 2: ...RUCTIONS Product T13 Outback Deluxe Frontal Protection System Vehicle Holden Colorado 2016 Part No 070SB13L32R For product warranty please refer to our website www tjm com au File F 13409 Page 2 of 28...

Page 3: ...A Double Sided Tape 650mm 1 K1361 N A Pinch Weld Steel Sprung 250mm 1 93154 N A Pinch Weld 600mm 1 K3219 N A Bumper Trim Template 1 F 13782 T N A Rated Recovery Point Label 1 HC0064 ITEM NO Descripti...

Page 4: ...ght line from the point marked in step 1 1 into the lower corner of the spar as shown 1 3 Mark a bumper trim line 15mm down from the previously marked line as shown Repeat on opposite side of vehicle...

Page 5: ...ding the screws as indicated Step 5 only applies if fog lights are installed to the bumper assembly Otherwise please proceed to step 6 5 Disconnect the fog lights wiring harness from the vehicle 6 Rem...

Page 6: ...9 Remove retain the bumper assembly from the vehicle carefully set it aside 10 Remove retain the steering guard from the vehicle retaining the fasteners 6 11 Remove discard the fasteners 2 that are s...

Page 7: ...the front of the tow points to drop slightly in conjunction with step 12 above 14 Remove discard the front intrusion beam retaining the indicated fasteners 2 whilst discarding the rest 15 Connect the...

Page 8: ...e 2 indicated fasteners and associated bracket from both sides of the vehicle 19 Mark a point 75mm down from the top rear corner of the bumper retention clip 20 Mark a point 45mm down from the top fro...

Page 9: ...le 24 Trim the bumper retaining clip along the line marked in step 21 25 Drill the indicated existing rivet hole in the vehicle body out to 6mm 26 Cut and grind the lower bumper retaining clip stud so...

Page 10: ...olt 1 1 4 x 5 8 Flat Washers 2 and M6 x 1 0 Nyloc Nut 1 30 Secure outer body cover mount through the indicated hole with an M8 x 1 25 x 20mm Button Head Bolt 1 M8 x 19mm Flat Washers 2 and M8 Nyloc Nu...

Page 11: ...irdam joining with the line marked in step 33 3 33 5 Draw a line 90mm out from and parallel with the back edge of the airdam as shown 33 6 Join the ends of the lines marked in steps 33 4 and 33 5 with...

Page 12: ...x 1 5 x 45mm hex bolt 1 9 16 x 1 1 8 flat washers 2 M14 nyloc nut 1 35 Position an M10 x 1 25 x 100mm hex bolt 1 M10 x 30mm flat washer 1 at the indicated location 36 Position an M10 x 66mm long tube...

Page 13: ...m hex bolt 1 M10 x 30mm flat washers 2 M10 nyloc nut 1 M10 x 50mm long tube spacer 39 Repeat steps 34 to 38 for the opposite side of the vehicle then tighten fasteners to the torque specified on page...

Page 14: ...s required to ensure there is minimal gap between the winch frame and chassis cross member 43 Centre the winch frame to the vehicle body and tighten the fasteners installed in steps 40 and 42 to the t...

Page 15: ...ners installed in step 45 to fill the void between the chassis mount and winch frame 47 Tighten all fasteners to the values specified on page 1 48 Repeat steps 44 47 for the opposite side of the vehic...

Page 16: ...ket so the nut is situated on top of the bracket Repeat on opposite side of vehicle Steps 53 through to 55 only apply if a winch is to be fitted Otherwise please proceed to step 56 53 If required perf...

Page 17: ...ion between black and painted bumper sections as a guide to join marked lines 57 Cut the grille through the ribs on the underside of the lower spar as shown 58 Mark a vertical line on the grille suppo...

Page 18: ...o 070SB13L32R For product warranty please refer to our website www tjm com au File F 13409 Page 18 of 28 28 03 2017 61 Fit pinch weld to bumper as shown on both sides 62 Tighten the OE fasteners loose...

Page 19: ...ined OE fasteners for all mounting points except for the indicated position 65 Fit the supplied logo backing plate to the inside of the centre guard as shown using M6 x 1 0 x 20mm button head bolts 2...

Page 20: ...and OE guard to the winch frame using M8 x 1 25 x 35mm Hex Head bolts 2 M8 Spring Washers 2 and 5 16 x 1 1 4 Flat Washers 2 If no winch has been fitted proceed to step 70 69 Install and tighten the fr...

Page 21: ...trim the inner wheel guards for both sides of the vehicle insert it behind the body cover panel flanges 74 Tuck the trimed inner wheel guards into the body cover panels 75 Insert the nylon plugs supp...

Page 22: ...ge nuts 2 into the fog light mounting brackets as shown 79 Refer to the fitting instructions provided in the fog light kit to install fog lights to the FPS Cage nuts installed in step 78 replace 2x fl...

Page 23: ...in the fitting kit 84 Press out the blanking from the front of the parking sensor housing and insert the parking sensor 85 Secure the parking sensor retaining plate to the parking sensor housing using...

Page 24: ...then affix the parking sensor housings to the rear side of the FPS IF PARKING SENSORS ARE FITTED ENSURE THEY ARE POSITIONED AND ORIENTED ACCORDING TO THE NOTES MADE IN STEP 81 STEP 88 APPLIES ONLY IF...

Page 25: ...o parking sensors Use the parking sensor harness clips to secure excess to the fog lights as shown 91 With the assistance of another person carefully lift the FPS into position on the winch frame then...

Page 26: ...f the car 93 Use the indicated hole in the sliding washer plate as a guide and drill an 8mm hole through the mounts in both sides of the vehicle Keep the drill square to align with holes in winch fram...

Page 27: ...g under guard as shown secure it in place using M6 x 1 0 x 20mm button head bolts 3 M6 spring washers 3 1 4 x 5 8 Flat Washers 3 101 Secure the wing guard at the indicated location using a M8 x 1 25 x...

Page 28: ...8 03 2017 104 Using M6 x 1 0 x 20mm button head bolts 2 M6 spring washers 2 1 4 x 5 8 Flat Washers 2 secure the number plate in place to the front of the FPS 105 Check that the indicators park lights...