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FITTING INSTRUCTIONS

 

Product: 

Torq Winch 9,500lb Steel / 9,500lb Synthetic /  

12,000lb Synthetic 

Vehicle: 

Generic 

Part No.  

 

947TJMTQ95SAA / 947TJMTQ95DAA / 947TQBK95DAA / 947TJMTQ12DAA / 947TQBK12DAA 

 

For product warranty please refer to our website www.tjm.com.au 

File: F-5969 

Page 14 of  18 

01/03/2021 

 

WINCH OPERATION 

SUGGESTION 

The best way to get acquainted with how your winch operates is to make a few test runs before you actually 
need  to  use  it.  Plan  your  test  in  advance.  Remember  you  can  hear  your  winch  as  well  as  you  can  see  it 
operate. Get to recognize the sound of a light steady pull, a heavy pull, and sounds caused by load jerking or 
shifting. Soon you will gain confidence in operating your winch and its use will become second nature to you. 

OPERATING 

1. 

Ensure the vehicle is secure by applying the parking brake or chocking the wheels 

 

2. 

Pull out the winch cable the desired length and connect to an anchor point. 
The  winch  clutch  allows  rapid  uncoiling  of the  cable  for  hooking  onto the  load  or  anchor  point.  The  shifter 
tab located on the gear housing of the winch operates the clutch as follows: 

a)

 To disengage the clutch, move the clutch lever to the "OUT" position. Cable may be free spooled 

off the drum. 

b)

  To  engage  the  clutch,  move  the  clutch  lever  into  the  "IN"  position.  The  winch  is  now  ready  for 

operation. 
 

3. 

Recheck all cable rigging before proceeding. 
 

4. 

Plug in the winch hand control. It is recommended that the winching operation takes place from the driver's 
position  to  ensure  safe  operation.  It  is  also  recommended  that  a  heavy  blanket  be  placed  over  the  cable, 
and the bonnet placed in the upright position. 

 

5. 

If using the wireless hand control, hold both the IN and OUT buttons down until the operation light indicates 
that  the  controller  is  on    (hold  both  IN  and  OUT  buttons  down  when  finished  to  switch  the  wireless  hand 
control off). 

 

6. 

To  commence  winching  operation,  start  vehicle  engine,  select  neutral  in  transmission,  maintain  engine 
speed at just above idle.  

 

7. 

Operate  the  remote-control  switch  to  IN  or  OUT  until  the  vehicle  has  been  retrieved.  Regularly  check  the 
winch to ensure cable is winding onto the drum evenly.   

NOTE: The winch is designed for intermittent use, not continuous use. This is to prevent over-heating. 
 

 
Note: 

1. 

Never winch with your vehicle in gear or in park, which would damage your vehicle's transmission. 

2. 

Never wrap the cable around the object and hook onto the cable itself. This can cause damage to the 
object being pulled, and kink or fray the cable or rope. 

3. 

Keep hands, clothing, hair and jewellery clear of the drum area and cable when winching. 

4. 

Never use the winch if the cable is frayed, kinked or damaged. 

5. 

Never allow anyone to stand near the cable/rope, or in line with the cable behind the winch while it is 
under power. If the cable should slip or break, it can suddenly whip back towards the winch, causing a 
hazard for anyone in the area.  

6. 

Don't leave the switch plugged in when the winch is not in use. 

7. 

Don’t unspool the rope from the drum any further once the red marker is visible. 

 
 

CHECK THE WINCH CAREFULLY AND THOROUGHLY BEFORE OPERATING! 

Summary of Contents for 947TJMTQ12DAA

Page 1: ...00lb Synthetic 12 000lb Synthetic Vehicle Generic Part No 947TJMTQ95SAA 947TJMTQ95DAA 947TQBK95DAA 947TJMTQ12DAA 947TQBK12DAA For product warranty please refer to our website www tjm com au File F 596...

Page 2: ...ARBOX HOUSING 6 MOUNTING YOUR WINCH 9 LUBRICATION INSTALLATION 9 CABLE INSTALLATION 9 ELECTRICAL CONNECTION 10 CONTROL BOX MOTOR MOUNT INSTRUCTIONS 11 ISOLATOR SWITCH INSTALLATION 12 CABLE PUCK ASSEMB...

Page 3: ...cted All visitors and onlookers should be kept away from the winching area Keep proper footing and balance at all times 4 Do not Abuse the Hand Controller Never yank the hand controller to disconnect...

Page 4: ...orner of the winch drum If the cable bunches damage to the winch can occur 6 The use of a snatch block will aid recovery operations by providing a doubling of the winch capacity and a halving of the w...

Page 5: ...0kg or more This will slightly tension and stretch the new cable and create a tight cable wrap around the drum Failure to do so may result in cable damage and reduced cable life For steel cable winche...

Page 6: ...o our website www tjm com au File F 5969 Page 6 of 18 01 03 2021 INSTALLATION CLOCKING GEARBOX HOUSING Winch gear housing can be clocked in 8 ways allowing the user to position the clutch lever at 8 e...

Page 7: ...TQ12DAA 947TQBK12DAA For product warranty please refer to our website www tjm com au File F 5969 Page 7 of 18 01 03 2021 2 Carefully remove the gearbox away from the cable drum Diagram 2 3 Unscrew all...

Page 8: ...s ensuring that the gasket is also lined up between the gearbox foot casting gearbox housing 6 Tighten all 8 allen head cap screw in a diagonal sequence Torque specification 3 5Nm Diagram 5 7 Carefull...

Page 9: ...gering of SRS air bags Check that the mounting system has been tested and approved for winch fitment in the airbag equipped vehicle 2 TJM Products manufacture winch mounting frames and or Frontal Prot...

Page 10: ...mportant When securing the leads to the terminals on the winch motor ensure that two open end spanners are used to secure the lead to the terminal as shown Failure to do so will result in the internal...

Page 11: ...taught across any surfaces which could possibly damage them 3 Corrosion on electrical connections will reduce performance or may cause a short 4 Clean all connections especially in remote control swit...

Page 12: ...marked holes making sure the drill bit will not damage wiring or other parts when the drill bit exits 5 Deburr all holes treat raw surfaces with rust preventative 6 Ensure the isolator switch is to th...

Page 13: ...DAA For product warranty please refer to our website www tjm com au File F 5969 Page 13 of 18 01 03 2021 2 Pull the strands apart to flatten the rope as much as possible 3 Feed the flattened rope into...

Page 14: ...ace from the driver s position to ensure safe operation It is also recommended that a heavy blanket be placed over the cable and the bonnet placed in the upright position 5 If using the wireless hand...

Page 15: ...with a fairlead that has sharp edges such as a fairlead worn down by steel cable An aluminium hawse fairlead is highly recommended for use with synthetic rope since the aluminium hawse has no sharp ed...

Page 16: ...ied Aircraft Steel Cable 3 8 x 92 9 53mm x 28m or Synthetic Rope 3 8 x 92 9 53mm x 28m Fairlead Steel Cable Roller Fairlead Fairlead Synthetic Aluminium Hawse Fairlead Remote Control Wired and Wireles...

Page 17: ...m Hardened Drum Rope supplied Synthetic Rope 3 8 x 92 9 53mm x 28m Fairlead Synthetic Aluminium Hawse Fairlead Remote Control Wired and Wireless Included Battery Recommended 650CC minimum for winching...

Page 18: ...thetic 12 000lb Synthetic Vehicle Generic Part No 947TJMTQ95SAA 947TJMTQ95DAA 947TQBK95DAA 947TJMTQ12DAA 947TQBK12DAA For product warranty please refer to our website www tjm com au File F 5969 Page 1...

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