TJM 947TJMTQ12DAA, Fitting Instructions Manual

Page 1: ...00lb Synthetic 12 000lb Synthetic Vehicle Generic Part No 947TJMTQ95SAA 947TJMTQ95DAA 947TQBK95DAA 947TJMTQ12DAA 947TQBK12DAA For product warranty please refer to our website www tjm com au File F 596...

Page 2: ...ARBOX HOUSING 6 MOUNTING YOUR WINCH 9 LUBRICATION INSTALLATION 9 CABLE INSTALLATION 9 ELECTRICAL CONNECTION 10 CONTROL BOX MOTOR MOUNT INSTRUCTIONS 11 ISOLATOR SWITCH INSTALLATION 12 CABLE PUCK ASSEMB...

Page 3: ...cted All visitors and onlookers should be kept away from the winching area Keep proper footing and balance at all times 4 Do not Abuse the Hand Controller Never yank the hand controller to disconnect...

Page 4: ...orner of the winch drum If the cable bunches damage to the winch can occur 6 The use of a snatch block will aid recovery operations by providing a doubling of the winch capacity and a halving of the w...

Page 5: ...0kg or more This will slightly tension and stretch the new cable and create a tight cable wrap around the drum Failure to do so may result in cable damage and reduced cable life For steel cable winche...

Page 6: ...o our website www tjm com au File F 5969 Page 6 of 18 01 03 2021 INSTALLATION CLOCKING GEARBOX HOUSING Winch gear housing can be clocked in 8 ways allowing the user to position the clutch lever at 8 e...

Page 7: ...TQ12DAA 947TQBK12DAA For product warranty please refer to our website www tjm com au File F 5969 Page 7 of 18 01 03 2021 2 Carefully remove the gearbox away from the cable drum Diagram 2 3 Unscrew all...

Page 8: ...s ensuring that the gasket is also lined up between the gearbox foot casting gearbox housing 6 Tighten all 8 allen head cap screw in a diagonal sequence Torque specification 3 5Nm Diagram 5 7 Carefull...

Page 9: ...gering of SRS air bags Check that the mounting system has been tested and approved for winch fitment in the airbag equipped vehicle 2 TJM Products manufacture winch mounting frames and or Frontal Prot...

Page 10: ...mportant When securing the leads to the terminals on the winch motor ensure that two open end spanners are used to secure the lead to the terminal as shown Failure to do so will result in the internal...

Page 11: ...taught across any surfaces which could possibly damage them 3 Corrosion on electrical connections will reduce performance or may cause a short 4 Clean all connections especially in remote control swit...

Page 12: ...marked holes making sure the drill bit will not damage wiring or other parts when the drill bit exits 5 Deburr all holes treat raw surfaces with rust preventative 6 Ensure the isolator switch is to th...

Page 13: ...DAA For product warranty please refer to our website www tjm com au File F 5969 Page 13 of 18 01 03 2021 2 Pull the strands apart to flatten the rope as much as possible 3 Feed the flattened rope into...

Page 14: ...ace from the driver s position to ensure safe operation It is also recommended that a heavy blanket be placed over the cable and the bonnet placed in the upright position 5 If using the wireless hand...

Page 15: ...with a fairlead that has sharp edges such as a fairlead worn down by steel cable An aluminium hawse fairlead is highly recommended for use with synthetic rope since the aluminium hawse has no sharp ed...

Page 16: ...ied Aircraft Steel Cable 3 8 x 92 9 53mm x 28m or Synthetic Rope 3 8 x 92 9 53mm x 28m Fairlead Steel Cable Roller Fairlead Fairlead Synthetic Aluminium Hawse Fairlead Remote Control Wired and Wireles...

Page 17: ...m Hardened Drum Rope supplied Synthetic Rope 3 8 x 92 9 53mm x 28m Fairlead Synthetic Aluminium Hawse Fairlead Remote Control Wired and Wireless Included Battery Recommended 650CC minimum for winching...

Page 18: ...thetic 12 000lb Synthetic Vehicle Generic Part No 947TJMTQ95SAA 947TJMTQ95DAA 947TQBK95DAA 947TJMTQ12DAA 947TQBK12DAA For product warranty please refer to our website www tjm com au File F 5969 Page 1...