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File: 

F-7406

 

 

Page 2 of  8 

Product: 

TORQ ATV WINCH 

 

4000lb 

 

 

For further information contact T.J.M. Head Office on (07) 3865 9999. Distributors Australia wide. 

 

 
SAFETY PRECAUTIONS

 

 

Warning!

 

Observe  safety  precautions  for  personal  safety  and  the  safety  of  others.  Improper  equipment 

operation may cause personal injury and equipment damage.

 

 

Read the following carefully before attempting to operate your winch and keep the instructions for future reference. 

 

1.  Dress Properly: 

 

Don't wear loose clothing or jewellery. They can be caught in moving parts. 

 

Wear leather gloves when handling winch cable. Do not handle cable with bare hands as broken wires can 
cause injuries. 

 

Non-skid footwear is recommended. 

 

Protective hair covering to contain long hair. 

 

2.  Keep a Safe Distance: 

 

Ensure that all persons stand well clear of winch cable and load during winch operation, 1.5 times the 
cable  length  recommended.  If  a  cable  pulls  loose  or  breaks  under  load  it  can  lash  back  and  cause 
serious personal injury or death. 

 

Don't step over the cable. 

 

All visitors and onlookers should be kept away from the work area. 

 

Keep proper footing and balance at all times. 

 

3.  Don't Abuse the Cord: 

 

Keep cord from heat, oil and sharp edges. 

 

4.  Don't Overwork the winch: 

 

If the motor becomes uncomfortably hot to touch, stop and let it cool for a few minutes. 

 

Don't maintain power to the winch if the motor stalls. 

 

Don't exceed maximum line pull ratings shown in tables. Shock loads must not exceed these ratings. 

 

5.  Avoid Unintentional Starting: 

 

Winch clutch should be disengaged when not in use and fully engaged when in use. 

 

6.  Check Damaged Parts: 

 

Before using, you should check your winch carefully. Any part that is damaged should be properly repaired 
or replaced by an authorized service centre. 

 

7.  Repair Your Winch: 

 

When repairing, use only identical replacement parts or it may cause considerable danger for the user. 

 

8.  Re-spool the Cable: 

 

Leather gloves must be worn while re-spooling. To re-spool correctly, it is necessary to keep a slight load 
on the cable. Hold the cable with one hand and the remote control switch with the other. Start as far back 
and in the centre as you can. Walk up keeping load on the cable as the winch is powered in. 

 

Do not allow the cable to slop through your hand and do not approach the winch too closely. 

 

Turn off the winch and repeat the procedure until all the cable except 1m is in. 

 

Disconnect the remote control switch and finish spooling in cable by rotating the drum by hand with clutch 
disengaged. 

 

On hidden winches, spool in cable under power but keep hands clear. 

Summary of Contents for TORQ ATV

Page 1: ...File F 7406 Page 1 of 8 OPERATORS MANUAL Product TORQ ATV WINCH 4000lb For further information contact T J M Head Office on 07 3865 9999 Distributors Australia wide 28 05 2015 TORQ ATV Winch ...

Page 2: ...il and sharp edges 4 Don t Overwork the winch If the motor becomes uncomfortably hot to touch stop and let it cool for a few minutes Don t maintain power to the winch if the motor stalls Don t exceed maximum line pull ratings shown in tables Shock loads must not exceed these ratings 5 Avoid Unintentional Starting Winch clutch should be disengaged when not in use and fully engaged when in use 6 Che...

Page 3: ...winch is designed for intermittent use only Do not run this winch at a high load for an extended period of time To find the run time while using the winch stop operation Secure the load Release the tension on the cable Place your hand on the motor to check temperature If you feel the motor is warm to the touch let it cool down for a few minutes 15 20 minutes is usually satisfactory than feel the m...

Page 4: ...aight line Rigging Spool out as much wire as possible to the farthest object available Keep the wire in as straight a line as you can Pack the line back on the winch as evenly as possible when retrieving the wire rope Natural anchors like trees stumps and rocks are the better choices Always use a tree saver where ever possible Only connect the wire rope to an object that will be able to resist the...

Page 5: ...ake an audible clicking when activating Defective Switch assy Replace switch assy Defective motor Check for voltage at armature port with switch pressed If voltage is present replace motor Water has entered motor Drain and dry Run in short bursts without load until completely dry Motor runs too hot Long period of operation Let winch cool down periodically Motor runs slowly or without normal power ...

Page 6: ... 6HP 12V 2 1 946TQATVDRM Drum 4000 ATV 3 2 946TQATVTBR Tie Bar Kit Pair 4 1 946TQATVGEAR Gearbox 5 1 N A 6 1 946TQATVSYN 3 16 Dyneema Cable not shown 7 1 946TQATVHOOK 1 4 Safety hook 8 1 946TQATVHOOKS Hook Strap 9 1 946TQATVHSE Hawse Fairlead 10 1 946TQATVHC Handheld Control 11 1 N A 12 1 946TQATVSKIT Solenoid Kit 13 1 946TQATVCBLKT Electrical Cable Kit 14 1 946TQATVMTP Mounting Plate Diagram for ...

Page 7: ...7 of 8 Product TORQ ATV WINCH 4000lb For further information contact T J M Head Office on 07 3865 9999 Distributors Australia wide Wiring Diagram for Handheld Control Wiring Diagram for Optional Extra Handle Bar Control ...

Page 8: ...File F 7406 Page 8 of 8 Product TORQ ATV WINCH 4000lb For further information contact T J M Head Office on 07 3865 9999 Distributors Australia wide Notes ...

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