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File: 

F-7406

 

 

Page 4 of  8 

Product: 

TORQ ATV WINCH 

 

4000lb 

 

 

For further information contact T.J.M. Head Office on (07) 3865 9999. Distributors Australia wide. 

 

 

Check the electric wiring about every 90 days to insure good, tight connections. 

 
 

Spooling under Load 

 

Always ensure that wire rope passes between winch drum & mounting surface. 

 

Always wind in the wire rope as evenly and tight as possible 
 
 

CAUTION 
Avoid shock loading the winch when spooling in. If this is done you can cause a hazardous condition that 
can break the wire or damage the winch. 

 

 

Avoid pulling at an angle for an extended period. 

 

This will stack the wire up on side of the spool and cause serious damage to the winch. 

 

You may have to reposition the wire a few times to allow the winch to pull in a straight line. 

 
 
 

Rigging 

 

Spool out as much wire as possible to the farthest object available. 

 

Keep the wire in as straight a line as you can. 

 

Pack the line back on the winch as evenly as possible when retrieving the wire rope. 

 

Natural anchors like trees, stumps and rocks are the better choices. 

 

Always use a tree saver where ever possible. 

 

Only connect the wire rope to an object that will be able to resist the pulling power of the winch being used. 

 

Using a double line with a snatch block will reduce the load on the winch to about half. 

 

The lower the amp load on the winch the longer it will take to heat up the motor.

 

 
 
 

Examples of Winching Techniques 

 

These are some good examples on how to rig the wire rope for pulling. 

 

Always pull as straight as possible. 

 

Do not connect to anchoring objects that will not withstand the load applied to them. 

 

Do not allow the wire rope to gather on one side of the winch. 

 

It can damage or break the winch. 
 
 
 

Pulling with a single line 

 

 

Summary of Contents for TORQ ATV

Page 1: ...File F 7406 Page 1 of 8 OPERATORS MANUAL Product TORQ ATV WINCH 4000lb For further information contact T J M Head Office on 07 3865 9999 Distributors Australia wide 28 05 2015 TORQ ATV Winch ...

Page 2: ...il and sharp edges 4 Don t Overwork the winch If the motor becomes uncomfortably hot to touch stop and let it cool for a few minutes Don t maintain power to the winch if the motor stalls Don t exceed maximum line pull ratings shown in tables Shock loads must not exceed these ratings 5 Avoid Unintentional Starting Winch clutch should be disengaged when not in use and fully engaged when in use 6 Che...

Page 3: ...winch is designed for intermittent use only Do not run this winch at a high load for an extended period of time To find the run time while using the winch stop operation Secure the load Release the tension on the cable Place your hand on the motor to check temperature If you feel the motor is warm to the touch let it cool down for a few minutes 15 20 minutes is usually satisfactory than feel the m...

Page 4: ...aight line Rigging Spool out as much wire as possible to the farthest object available Keep the wire in as straight a line as you can Pack the line back on the winch as evenly as possible when retrieving the wire rope Natural anchors like trees stumps and rocks are the better choices Always use a tree saver where ever possible Only connect the wire rope to an object that will be able to resist the...

Page 5: ...ake an audible clicking when activating Defective Switch assy Replace switch assy Defective motor Check for voltage at armature port with switch pressed If voltage is present replace motor Water has entered motor Drain and dry Run in short bursts without load until completely dry Motor runs too hot Long period of operation Let winch cool down periodically Motor runs slowly or without normal power ...

Page 6: ... 6HP 12V 2 1 946TQATVDRM Drum 4000 ATV 3 2 946TQATVTBR Tie Bar Kit Pair 4 1 946TQATVGEAR Gearbox 5 1 N A 6 1 946TQATVSYN 3 16 Dyneema Cable not shown 7 1 946TQATVHOOK 1 4 Safety hook 8 1 946TQATVHOOKS Hook Strap 9 1 946TQATVHSE Hawse Fairlead 10 1 946TQATVHC Handheld Control 11 1 N A 12 1 946TQATVSKIT Solenoid Kit 13 1 946TQATVCBLKT Electrical Cable Kit 14 1 946TQATVMTP Mounting Plate Diagram for ...

Page 7: ...7 of 8 Product TORQ ATV WINCH 4000lb For further information contact T J M Head Office on 07 3865 9999 Distributors Australia wide Wiring Diagram for Handheld Control Wiring Diagram for Optional Extra Handle Bar Control ...

Page 8: ...File F 7406 Page 8 of 8 Product TORQ ATV WINCH 4000lb For further information contact T J M Head Office on 07 3865 9999 Distributors Australia wide Notes ...

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