TKR Group 81 29 2 208 034, Translation Of The Original Instructions

Page 1: ...81 29 2 208 034 R6 22 06 V1 Granule jet blasting device PG 5 8 Translation of the original instructions...

Page 2: ...2...

Page 3: ...installation site 12 3 1 Unpacking the device 13 3 2 Identification and description of the device components 13 3 3 Device components 14 3 4 Technical Data 16 4 1 Operation of the granule jet blastin...

Page 4: ...described in the owner s manual Any working methods other than those approved by the manufacturer are prohibited Faults If faults occur the operator may only eliminate those faults through their own a...

Page 5: ...ol correctly Risk of injury In addition to the owner s man ual and the binding provisions of the accident prevention regulations which apply in the country and at the place of use you must also comply...

Page 6: ...ions Observe the general instructions Wear face mask Wear hearing protection Wear gloves Wear protective clothing Warning General source of danger Warning System under pressure Risk of hearing damage...

Page 7: ...g material is transported using compressed air The GP 5 8 granule jet blasting device is used for removing car bonized material from the inlet channel and valves of combus tion engines The jet blastin...

Page 8: ...e device depressurised The granule jet blasting device may only be operated with compressed air The granule jet blasting device is safe if used for its correct purpose If it is used incorrectly and or...

Page 9: ...workshop The device must not be set up on ta bles workbenches or other objects Container is under pressure 2 4 Hoses and supply lines must be routed in such a way that they cannot be damaged or be co...

Page 10: ...control system in the operating position Fig 2 3 2 In the Off position the container and the control system are depressurised Fig 2 3 3 There is a 2 way ball valve on the handle of the blasting lance...

Page 11: ...ing pres sure of the device may never exceed 8 bar A safety valve is installed on the granule con tainer that controls the max imum operating pressure of the device The valve opens at pressure of appr...

Page 12: ...h the weight of the device The device may only be used in combination with the suction adapters that are provid ed for the respective motor type and an ade quately dimensioned vacuum cleaner Hoses and...

Page 13: ...e delivery note Main elements of the granule jet blasting device Granule blasting material container with 3 way ball valve granule control valve com pressed air control valve pressure gauge and safety...

Page 14: ...14 32 38 31 34 21 20 9 22 24 49 18 25 37 27 7 28 7 12 42 46 43 47 45 48 15 26 19 3 1 13 2 17 6 33 44 41 40 39 51 50 30 5 35 10 11 49 18 14 15 36 16 4 17 23 29 8 3 3 1 3 3 Device components...

Page 15: ...Elbow fitting 26 Screw in fitting 27 Straight male connector 28 Double nipple 29 Elbow fitting connection 30 Disc No Title 31 Hose black 6 mm 32 Hose blue 6 mm 33 Hose transparent 6 mm 34 Nozzle bent...

Page 16: ...ir black hose 3 Granules supply blue hose Blasting lance 3 3 way straight control valve Blasting lance bent Length 290 mm Width ca 280 mm Height 620 mm Max operating pressure 8 bar Container volume 5...

Page 17: ...device to the compressed air supply Start the cleaning process Blasting with air blowing out Blasting with air granule mixture cleaning Cleaning the inlet valves and the inlet channel Taking device ou...

Page 18: ...upplied from the factory without a compressed air coupling The ball valve has a connecting thread with a female thread of G The thread is fitted with a closing cap Fig 4 2 2 4 2 3 Insert a suitable co...

Page 19: ...essed air Fig 4 2 6 The granule jet blasting device may only be operated with an external supply unit with variable operating pressure Fig 4 2 7 4 2 8 The operating pressure of the device should be be...

Page 20: ...is depressurised and the air supply line has been disconnected Fig 4 3 1 3 way ball valve in Relieve position Fig 4 3 2 Pressure gauge must not be indicating any pressure Fig 4 3 3 Undo eye bolts and...

Page 21: ...pproved by the manufacturer may be used Cleaning granulate The blasting material must be free of impurities Never re use blasting material Fig 4 3 4 Remove lid of container Fig 4 3 5 Filling with gran...

Page 22: ...pressed air is leaking from the device the working process must be interrupted and the cause thereof reme died Fig 4 3 7 Check lid seal Seal must be clean and must not be damaged Fig 4 3 8 Place lid o...

Page 23: ...23 4 3 10 4 3 11 Fig 4 3 10 Tighten eye bolts by hand Fig 4 3 11 3 way ball valve in Relieve position...

Page 24: ...4 2 Remove adapter segments that are too small from stepped grommet Fig 4 4 3 Secure suction hose with a hose clamp Fig 4 4 4 Fix suction adapter in the inlet channel of the cylinder head The correct...

Page 25: ...itable blasting lance to 2 way ball valve Fig 4 5 2 Move 2 way ball valve to the open position Fig 4 5 3 Slowly turn 3 way ball valve to the working position Fig 4 5 4 No air must come out of the blas...

Page 26: ...6 2 4 6 2 4 6 1 4 6 Starting the cleaning process Before the cleaning process is started the operator must put on the prescribed protec tive clothing Onlytrainedandinstructedex perts may operate the d...

Page 27: ...ll off lever is moved to posi tion 1 half way position only air comes out of the blasting lance This working position is used to blow out the cleaning area Fig 4 7 2 Blasting with air granule mixture...

Page 28: ...han 2 3 seconds Then the cleaning area should be blown out again with air Repeat changeover between cleaning and blowing out several times Each time the blasting lance must be moved to a different pos...

Page 29: ...ed once the cleaning result must be visually inspected If the result is unsatisfactory the process must be repeated and or the work ing pressure of the device increased Max 8 bar Fig 4 8 6 The inlet v...

Page 30: ...3 way ball valve must be moved to the Relieve posi tion Fig 4 9 2 The compressed air supply line can be dis connected if no pressure is being indicated on the pressure gauge Fig 4 9 3 Remove cover of...

Page 31: ...ur ing operation and must be checked for damage at least every two months The blasting material hose should be replaced once per annum if the device is used regularly Fig 5 1 1 Remove hose with protec...

Page 32: ...g 5 1 6 This opportunity must be taken to check all hose grommets and connecting nipples on the control valve and the handle If the size of the hole has been increased significantly by the flow of bla...

Page 33: ...must be cleaned Fig 5 1 10 Unscrew all filter inserts and blow them out with a compressed air blow out gun from threaded side until all granule or dust resi due has been removed After cleaning the fil...

Page 34: ...34 19 16 22 8 6 1 30 23 24 26 11 21 15 17 3 29 25 12 15 21 20 14 7 28 10 5 27 4 9 13 7 21 21 9 2 9 18 5 2 Spare parts and accessories...

Page 35: ...uble nipple 14 SER GPG 00000141 Screw in fitting 15 SER GPG 00000142 Screw in fitting 16 SER GPG 00000143 Press nipple M 16x1 5 17 SER GPG 00000144 Threaded nozzle 1 4 thread 18 SER GPG 00000052 O rin...

Page 36: ...ions and other stipu lations of the country in which they are located We recommend using specialist licensed companies for disposal The modules and units have been developed to be environmentally com...

Page 37: ...let and is used as described in the instructions and for the purpos es for which it was designed The warranty shall be invalidated if the tool is used for any purposes other than those for which it wa...

Page 38: ...eloped and designed in accordance with the standards and guidelines of TKR Spezialwerkzeuge GmbH Am Waldesrand 9 11 58285 Gevelsberg Germany Serial number range 00001 10000 Referenced German Product S...

Page 39: ...ructed in accordance with the UK legislation and designated standards by TKR Spezialwerkzeuge GmbH Am Waldesrand 9 11 58285 Gevelsberg Germany Serial number range 00001 10000 Applicable UK legislation...

Page 40: ...aldesrand 9 11 D 58285 Gevelsberg Germany Phone 49 2332 66607 0 Fax 49 2332 66607 941 E mail info tkrgroup com Web www tkrgroup com Other languages accessories and spare parts www tkr service com PSD...