TKR Group PNP 90 SNW-RIV, Instruction Manual

Page 1: ...Pneumatic hydraulic stamping and riveting tool PNP 90 SNW RIV Instruction manual 83 43 2 158 708 Translation of the original instructions...

Page 2: ...ustrations as well as the text and other content in this instruction manual are subject to the copyright of both the TKR Group and the author involved Reproduction processing or other use is permitted...

Page 3: ...enance 11 1 Technical data pump PNP 90 12 2 Technical data rivet clamp SNW RIV 13 1 Initial start up 14 2 Riveting tool preparation and connection 16 3 Riveting tool operation 22 4 Hydraulic pump main...

Page 4: ...ool represents state of the art technology To en sure the functionality of the equipment it must be operated in a proper and safe manner Read the instruction manual carefully before using the riveting...

Page 5: ...Observe the general information Wear face mask Wear gloves Warning General source of danger Warning Hand could become trapped Warning Finger could become trapped Warning Danger of environmental contam...

Page 6: ...3 1 1 3 Labelling A Name B Serial number C Manufacturer s details date of manufacture D Maximum permissible operating pressure oil E CE mark F Symbol to read the instruction manual Stamping and riveti...

Page 7: ...he rivet clamp is connected to the pump with a hydrau lic hose This hose is connected to the pump via a leak free quick release coupling The coupling will only release from the equipment when it is de...

Page 8: ...scosity approx 68 mm s at 40 C Example Shell Tellus TX 68 Dexron Mercon Hydroclear 6 bar 87 PSI Quality class 2 as per ISO 8573 1 5 50 C 41 122 F Protective gloves Face mask Emissions noise level LPAI...

Page 9: ...e forms are the responsibility of the user Follow all health and safety regulations in the country of oper ation Do not use any hoses or fittings that are not permitted for the equipment s operating p...

Page 10: ...Moisture and contamination could cause equipment malfunction and or damage Only use com pressed air of quality class 2 as per ISO 8573 1 Always disconnect the riveting tool from pressure when leav in...

Page 11: ...properly trained per sonnel With normal use of the pump hydraulic oil should be changed every 80 operating hours or every 6 months Make sure that used oil is disposed of as required by national envir...

Page 12: ...3 1 3 3 1 1 3 1 2 3 1 Technical Data Pump PNP 90 Length 330 mm Width 230 mm Height incl handle 213 mm Weight 7 665 kg Max Input pressure 6 bar Max Operating pressure 600 bar...

Page 13: ...2 3 2 3 3 2 Technical Data Rivet clamp SNW RIV Length 340 mm Width 60 mm Height 275 mm Clamp opening 78 mm Opening depth 125 mm Stroke 25 mm Press force 6 bar 55 kN Weight 5 kg Length and weight with...

Page 14: ...pment is delivered from the factory without a com pressed air connection The pressure reducing valve has a con nection thread of G1 4 internal thread The pressure regulating valve is delivered with a...

Page 15: ...4 1 3 4 1 4 R1 4 Use a compressed air connection with R1 4 thread and seal Fig 4 1 3 Screw this onto the regulating valve Fig 4 1 4...

Page 16: ...3 4 2 4 4 2 2 4 2 Riveting tool preparation and connection Before using the equipment check the condition of the riveting tool and the hoses Risk of severe bodily injury if the pump or the rivet clam...

Page 17: ...could come loose and cause severe bodily injury Check the hoses and couplings for damage Connect the high pressure hose to the high pressure pump with the quick release coupling Make sure that the hig...

Page 18: ...preparation and connection Insert the rivet mandrel and rivet die for the planned riveting operation in the rivet clamp and screw them into place Fig 4 2 7 4 2 11 During the entire process always make...

Page 19: ...e available directly from BMW via your normal parts ordering channels Riveting die 3 81 43 2 209 938 B Rivet bolt 3 81 43 2 209 938 A Set 81 43 2 209 938 Riveting die 5 81 43 2 209 939 B Rivet bolt 5...

Page 20: ...ection Never use pressure over the permitted value of 6 bar or 87 PSI This could cause damage to the equipment or even bodily injury Fig 4 2 17 Connect compressed air to the pressure regulating valve...

Page 21: ...ched In addition the hoses must be routed in a manner that prevents people from tripping over them Fig 4 2 18 right 4 2 19 wrong Make sure that the pump and riveting tool are set up in a work area tha...

Page 22: ...and po sition the equipment on the object holding the die in the proper spot as required by the type of riveting process Make sure that the rivet and its con necting surface are completely straight ag...

Page 23: ...amps the rivet into the sheet metal Fig 4 3 5 The rivet clamp can be pivoted 360 Fig 4 3 6 If the maximum press pressure is reached the pressure indica tor on the pivoting connection of the rivet clam...

Page 24: ...ot meet quality requirements the reason for the fault must be deter mined If the quality of the installed rivet is ac ceptable the work process can be re peated After each riveting operation check tha...

Page 25: ...s from all contaminated parts Remove all relevant tool components Fig 4 3 11 and clean them with acetone If adhesive residue is allowed to remain on the riveting equipment it will eventually cause mal...

Page 26: ...g 4 3 13 Then disconnect the control hoses and seal the openings Fig 4 3 14 Make sure that the disconnected hoses never make contact with the dirty floor or the ground Foreign bodies or contamination...

Page 27: ...d after each operation check the system for oil leaks Fig 4 3 15 An oil leak indicates a fault in the system In such cases interrupt work and locate the fault or send the equip ment to an authorised d...

Page 28: ...4 4 3 4 4 1 4 4 2 4 4 4 4 4 Hydraulic pump maintenance Draining oil Undo the sealing plug on the top of the pump Fig 4 4 2 4 4 3 and let the used hydraulic fluid flow into a suitable container Fig 4 4...

Page 29: ...4 4 5 When filling the oil level should reach the filler neck but the thread of the sealing plug must remain visible Fig 4 4 7 Close the filler opening with the sealing plug Fig 4 4 8 Note that the o...

Page 30: ...4 5 1 4 5 Riveting tool storage Only store the tool in the transport case designed for this purpose Make sure that the hoses do not become kinked Fig 4 5 1 Never transport the tool by the hos es...

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Page 32: ...incorrectly connected or mixed up Connect control hoses as described in the instruc tion manual 16 Defective control valves Repair through manufacturer Rivet not affixed correctly Rivet mandrel or ri...

Page 33: ...draulic seal in the pump is worn Repair through manu facturer Defect valves in the pump Repair through manu facturer Air leak Defective hose Replace hose Defective couplings Replace coupling Defective...

Page 34: ...ised sales outlet and is used as described in the instructions and for the purposes for which it was designed The warranty becomes invalid if the tool is used for purposes other than those for which i...

Page 35: ...ped and designed in accordance with the standards and guidelines specified below by TKR Spezialwerkzeuge GmbH Am Waldesrand 9 11 58285 Gevelsberg Germany Referenced German Product safety law ProdSG ha...

Page 36: ...Am Waldesrand 9 11 D 58285 Gevelsberg Germany Phone 49 2332 66607 77 Fax 49 2332 66607 51 E mail info tkrgroup com Internet www tkrgroup com PSD BED 00000002 Vers 117 03 Spare parts service www tkr se...