TMG TMG-ALS61, Product Manual

Page 1: ...efore assembly Check against the parts list to make sure all parts are received Wear proper safety goggles or other protective gears while in assembly Missing parts or questions on assembly Please call 1 877 761 2819 or email cs tmgindustrial com Do not return the product to dealer they are not equipped to handle your requests PRODUCT MANUAL ...

Page 2: ...lations and Electrical Codes Carefully check the lift for correct initial function Read and follow the safety instructions Keep them readily available for machine operators Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on ...

Page 3: ... Required 8 Step 1 Selecting Site 8 Step 2 Floor Requirements 8 Concrete Specifications 8 Assembly View Description of Parts 9 Specifications 10 Step 3 Power Unit Set Up 11 Step 4 Connecting Hydraulic Hoses Fittings 11 Step 5 Lift Arm Installation 12 Step 6 Installing Changing Lift Pads 12 Step 7 Wiring Power Unit 13 Step 8 Lift Start Up Final Adjustments 14 Step 9 Bleeding 15 Post Installation Ch...

Page 4: ...r locations only Failure to follow installation instructions may lead to serious personal injury or death to operator or bystander or damage to property or lift Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property Please read entire manual prior to installation Do not operate this machine until you rea...

Page 5: ...r manner Never use lifting adapters other than what is approved by the manufacturer 7 DO NOT override self closing lift controls 8 REMAIN CLEAR of lift when raising or lowering vehicle 9 CLEAR AREA if vehicle is in danger of falling 10 ALWAYS ENSURE that the safeties are engaged before any attempt is made to work on or near vehicle 11 DRESS PROPERLY Non skid steel toe footwear is recommended when ...

Page 6: ...W W W T M G I N D U S T R I A L C O M P 0 6 2 8 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 A B C D E ...

Page 7: ...W W W T M G I N D U S T R I A L C O M P 0 7 2 8 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 B A C D E F G G G F ...

Page 8: ...ally inspect the site where the lift is to be installed and check for cracked or defec tive concrete 4 OPERATING TEMPERATURE Operate lift only between temperatures of 41 104 F 5 Lift is designed for INDOOR INSTALLATION ONLY STEP 2 Floor Requirements This lift must be installed on a solid level concrete floor with no more than 3 degrees of slope Failure to do so could cause personal injury or death...

Page 9: ...LIFT PAD WELDMENT BASE 4 LONG LIFT PAD WITH EXTENSION 4 HYDRAULIC HOSE ASSEMBLY Ø6 4 x 118 1 HYDRAULIC HOSE ASSEMBLY Ø6 4 x 12 2 POWER UNIT 110 Volt 60HZ 1 Phase 1 POWER UNIT STAND ASSEMBLY 1 Lift Arm Assembly Short Lift Pad Lift Pad Weldment Base Long Lift Pad with Extension Hydraulic Hose Ø6 4 x 118 Hydraulic Hose Ø6 4 x 12 Power Unit Power Unit Stand Assembly ...

Page 10: ...W W W T M G I N D U S T R I A L C O M P 1 0 2 8 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 Lifting Capacity Lifting Time Power Unit 6 000 Lbs 2721 Kgs 45 Sec 110VAC 60Hz SPECIFICATIONS ...

Page 11: ... Unit 3 Connect the 144 Hydraulic Hose to the Straight Fitting 4 Fill the reservoir with 6 Quarts 1 5 gals of Dexron III ATF or 10W Non foaming hydraulic fluid STEP 4 Connecting Hydraulic Fittings Hoses 1 Remove the plastic plug from the hand Cylinder 2 Install the Straight Hydraulic Fitting in the Cylinder 3 Attach the 144 Hydraulic Hose to the Straight Fitting in the port of the Hydraulic Shunt ...

Page 12: ...stalling Changing Lift Pads 1 Remove the Socket Head Screw from the end of the lift arm 2 Slide the desired height Lift Pad riser onto the lift arm Replace and tighten the Socket head Screw Drop in the Lift Pad if applicable See Fig 6 1 3 Repeat the above procedure for the other three arms 4 Use the 5 Lift Pad Extension as necessary to reach proper lifting points on the vehicle WARNING ALWAYS set ...

Page 13: ...HZ without a physical change in motor Use a separate breaker for each power unit Protect each circuit with time delay fuse or circuit breaker For110 120volt single phase use a 25 amp fuse W W W T M G I N D U S T R I A L C O M P 1 3 2 8 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 STEP 7 Wiring Hydraulic Power Unit 1 Have a certified electrician run the power supply to motor Refer to the data plate found ...

Page 14: ...til THE CYLINDER BOTTOMS OUT AND THE LIFT STOPS Keep hands and feet clear Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points ALWAYS WEAR SAFETY GOGGLES 5 Verify that the safety rests in the locked position at each safety stop Safety is locked when a Safety Block is resting on Safety Pin See Fig 8 1 8 2 Fig 8 1 DANGER VISUALLY CONFIRM THAT ALL PRIMA...

Page 15: ...nd run motor for approximately 3 seconds after lift stops This will place pressure on the hydraulic system Stop and check all fittings and hose connections Tighten or reseal if required POST INSTALLATION CHECK OFF 8 Lower lift by depressing lowering valve on power unit 9 Run the lift up and down a few times to ensure that the locks are engaging uniformly and that the safety release mechanisms are ...

Page 16: ... it is being positioned in lift bay DO NOT hit or run over lift arms or adapters This could damage lift or vehicle Before driving vehicle into lift bay position arms and adapters to provide unobstructed entrance onto lift ALWAYS load vehicle on lift carefully Position the lift adapters to contact at the vehicle manufacturer s recommended lift points Raise lift until adapters contact vehicle Check ...

Page 17: ...oading Position arms under vehicle and position adapters at vehicle manufacturer s recommended lift points Use height extenders or optional frame cradle adapters if applicable when necessary to ensure good contact See Fig 10 1 Fig 10 1 WARNING Many specialty or modified vehicles cannot be raised on a two post frame engaging lift Contact vehicle manufacturer for raising or jacking details TYPICAL L...

Page 18: ...e the vehicle center of gravity or have the vehicle center of gravity determinedat a vehicle scale Load the vehicle with the enter of gravity midway between adapters 6 Set parking brake or use wheel chock to hold vehicle in position Make sure vehicle is neither front nor rear heavy and select the proper configuration for the vehicle tobe lifted as shown below Center of balance should be midway bet...

Page 19: ...O NOT position yourself between a wall and the lift If the vehicle falls in that direction you may be severely injured Before attempting to lift pickup trucks or other truck frame vehicles be sure that Vehicle frame is strong enough to support its weight and has not been weakened by modification or corrosion Vehicle individual axle weight does not exceed one half lift capacity Adapters are in secu...

Page 20: ...ot operating properly DO NOT use until adjustment or repairs are made by qualified lift service personnel MAINTENANCE INSTRUCTIONS Always keep bolts tight Check periodically Always keep lift components clean Always if oil leakage is observed call local service representative Always if electrical problems develop call local service representative Always replace ALL FAULTY PARTS before lift is put b...

Page 21: ... be completed by a qualified lift technician The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY It is important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate found on one of the lift columns or contact the manufacturer The center of gravity sho...

Page 22: ... READ AND UNDERSTAND all safety warning procedures before operating lift KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift USE LIFT CORRECTLY Use...

Page 23: ...to get rid of Hold release handle down and start unit allowing possible contamination it to run for 15 seconds 4 Dirty oil Replace oil with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free movement of release If handle does not move freely replace bracket or handle assembly 7 Check motor is wired correctly Compare wiring of motor to electrical diag...

Page 24: ...AC damage to the motor will occur 4 Replace with new part Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly Motor must run at 110 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Cy...

Page 25: ...way down 2 Check Tighten inlet tubes Replace inlet hose assembly 3 Oil seal damaged or cocked Replace oil seal and install 4 Bleed cylinders See Installation Manual 5 See Installation Manual Consult Lift Manufacturer 6 Check vehicle weight Compare weight of vehicle to weight limit of the lift 7 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 8 Replace ...

Page 26: ...the bleed screw in the reservoir with the lift all the way down 2 Oil seal damaged and cocked Replace oil seal around pump shaft 3 Bleed cylinder Refer to Installation Manual 4 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 5 Replace with new valve Replace with new valve 6 Return unit for repair Return unit for repair 7 See Installation Manual Consult...

Page 27: ...W W W T M G I N D U S T R I A L C O M P 2 7 2 8 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 PARTS BREAKDOWN ...

Page 28: ...k bar 1 9 Axle 2 34 Bolt M20 100 1 10 Axle 2 35 Safety assembly 1 11 Inner arm weldment 1 36 Spring 1 12 Security base 2 37 Lock nut M20 1 13 Screw M8 25 2 38 Bolt M10 40 1 14 Hydraulic shunt assembly 1 39 Ratchet wheel 1 15 Hydraulic hose 118 1 40 Lock nut M10 1 16 Hydraulic hose 12 2 41 Right hydraulic cylinder 1 17 Nut M8 4 42 Extension set 1 18 Washer M8 8 43 Outer arm weldment 1 19 Power unit...