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CO Poisoning:

Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon

monoxide poisoning and possible death if inhaled. ONLY run air compressor OUTDOORS and at least 20 feet

from the home, away from windows, vents and air intakes, to allow proper ventilation. If you start to feel sick,

dizzy, or weak while using the air compressor, shut off the engine and get to fresh air RIGHT AWAY.

Injection Injury

: High-pressure air stream can pierce skin and underlying tissues, leading to serious injury

and possible amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.

Flying Debris

: High-pressure air stream can cause flying debris and possible surface damage.

Electric shock

: Operating equipment in wet conditions or near water can cause electric shock.

Not For Breathing Air:

compressors are NOT designed, intended, or approved for supplying breathing air. No

compressed air should be used for breathing unless air is treated in accordance with applicablestandards.

Fire/Explosion

: Sparks from air powered tool heads or attachments can ignite fuel or other flammable liquids

or vapors in the vicinity. Exceeding the maximum pressure for air tools or

attachments could cause them to

explode.

Burns:

Compressor pump, engine and discharge tubing are hot surfaces that can cause

burn injuries. Detailed safety information about these hazards appears throughout this manual.

WARNING: SPECIAL HAZARDS

Gasoline Stationary Air Compressor

(For Outdoor Use only)

This belt-driven compressor has a 2-stage 2-cylinder pump, an engine with cast iron cylinders

for long life, and a compact design rated for 175 maximum PSI. Its continuous-duty rating

ensures long-lasting performance, and its cast iron pump head ensures superior heat

dissipation. Lift eyes are provided for lifting or tying down.
Read and understand this Owner’s Manual completely before using and keep this manual for

review. Failure to properly set up, operate, and maintain this compressor in accordance to this

manual could result in injury or death to operator or bystanders.

Equipment Protection Quick Facts

Inspect Upon Delivery:

FIRST! Inspect for missing or damaged components. See

“Initial Set-

Up”

section for where to report missing or damaged parts.

Add Engine Oil:

Engine is shipped

without oil

. See engine manual for instructions on

capacity and viscosity recommendations.

Check Pump Oil:

Pump is shipped with oil. Check the pump oil level before starting. See

Preparing for Operation

section of this Owner’s Manual for capacity and viscosity.

Use Mechanical Lifting Equipment:

Compressor is shipped on a pallet and is too heavy to

handle manually. Use proper lifting equipment for unloading and moving to installation site.

Lifting eyes are provided.

Run Pump Unloaded for Break-in Period:

Before initial use, open ball valve and run

compressor for 20 minutes to break in pump parts.

Follow Maintenance Schedule:

Engine, pump, air filter, and tank require periodic inspection

and servicing to keep compressor functioning efficiently. See “

Maintenance Schedule

Summary

” for frequency of servicing.

WWW.TMGINDUSTRIAL.COM

P02/27

Toll Free:1-877-761-2819

Summary of Contents for TMG-GAC40

Page 1: ...re all parts are received Wear proper safety goggles or other protective gears while in assembly Missing parts or questions on assembly Please call 1 877 761 2819 or email cs tmgindustrial com Do not...

Page 2: ...pressor For Outdoor Use only This belt driven compressor has a 2 stage 2 cylinder pump an engine with cast iron cylinders for long life and a compact design rated for 175 maximum PSI Its continuous du...

Page 3: ...ping 12 Step 4 Electrical Starting Battery Procedure 12 Battery Connection 12 Battery Disconnection 13 Install Spark Arrestor if Required 13 OPERATION 14 Follow Safety Rules for Operation 14 Preparing...

Page 4: ...nspect Air Filter 19 Inspect Compressor for Air Leaks 19 Engine Maintenance 20 Change Pump Oil 20 Drain Receiver Tank and Inspect Tank 20 Check Drive Belt for Tension and Alignment 20 Inspect Clean Sp...

Page 5: ...including safety glasses with side and top protection Ear protection is also recommended if working near any operating engine Adult control only Only trained adults should set up and operate the air...

Page 6: ...ement cc 302 cc DIMENSIONS COMPONENTS Length 41 Width 18 Height 40 Weight 420 lbs Mounting Hole Diameter 0 5 Suggested Mounting Bolt Diameter 7 16 SUPPLIES REQUIRED not included Engine Oil Refer to en...

Page 7: ...ck valve and then to the storage tank It becomes very hot during use and can cause severe burns Never touch 9 Tank Drain Valve Used to remove moisture from air after compressor is shut off and air emp...

Page 8: ...WARNING orange indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION yellow used with the safety alert symbol indicates a hazardous situation which if no...

Page 9: ...Safety Decal Locations On Product Warning Labels Location Description 1 Air Compressor Instructions 2 Poisonous Gas 3 Burn Hazard Hot Muffler 4 Fuel Fire Explosion Hazard 5 Engine Electric Start Batt...

Page 10: ...Safety Decals 6 1 2 3 5 4 WWW TMGINDUSTRIAL COM P10 27 Toll Free 1 877 761 2819...

Page 11: ...operly charged Be familiar with its use Provide battery operated or battery back up type carbon monoxide alarms in any structure that is in close proximity to the running compressor Do not install in...

Page 12: ...ecoil starter the engine is capable of electric starting which if used will require the purchaser to provide a hook up to an external 12 volt size battery Battery should have a minimum rating of 18 am...

Page 13: ...quence to the above connection sequence 1 First disconnect the black cable from the battery negative terminal 2 Next disconnect the red cable from the battery positive terminal 3 Disconnect the black...

Page 14: ...eyes Small objects can become airborne as the air spray contacts them Respirator Always wear a respirator when spraying and spray in a well ventilated area to prevent health and fire hazards Preparing...

Page 15: ...cap make sure compressor has been off and allowed to cool for at least 2 minutes If gas is spilled on your skin or clothes change clothes and wash skin immediately 6 Store extra gas in a cool dry plac...

Page 16: ...verheating Do not operate this unit with any components rated less than the maximum operating pressure of the unit 175 PSI unless a regulator limiting pressure is used Note Many tools are rated for on...

Page 17: ...use for an extended period of time this moisture will collect in the tank When using a paint spray or sandblast gun this water will be carried from the tank through the hose and out of the gun as drop...

Page 18: ...essure from the tank 2 Drain moisture from tank by opening the drain valve located at the bottom of the tank Choose a storage location An appropriate storage location is Clean and dry Away from source...

Page 19: ...afety Relief Valve This valve should be inspected on a weekly basis if used regularly or the first time it is being used after a prolonged period of storage The safety valve automatically releases air...

Page 20: ...and Inspect Tank Drain water from the receiver tank daily Water left in the tank can cause the tank to weaken and corrode increasing the risk of tank rupture Badly rested receiver tanks must be repla...

Page 21: ...Do not allow air intakes to become blocked If dust or debris accumulates in the compressor clean the compressor with a damp cloth or soft bristle brush Note Do not spray compressor with a garden hose...

Page 22: ...ricant G Belt tension too tight or sheaves not aligned Check tension alignment H Air leaks in discharge piping Check tubing connections Tighten joints or replace as required I Compressor components le...

Page 23: ...WWW TMGINDUSTRIAL COM P23 27 Toll Free 1 877 761 2819 Parts Explosion A...

Page 24: ...lbow 1 10 Check valve 1 11 Washer 1 12 Bolt M10X60 1 13 Spring Washer 1 14 High Pressure Pipe 1 15 Nuts 1 16 Safety Valve ASME 180PSI 2 17 1 2 Ball Valve 1 18 Pressure Gauge 1 19 1 4 NPT Quick Connect...

Page 25: ...WWW TMGINDUSTRIAL COM P25 27 Toll Free 1 877 761 2819 Pump Explosion A...

Page 26: ...A 53 Paper Washer 1 A 17 Piston Aie Ring 1 A 54 Bolt 4 A 18 Piston Oil Ring 2 A 55 Washer 5 A 19 Clip Spring 1 A 56 Cylinder 1 A 20 Piston 1 A 57 Paper Washer 1 A 21 Piston Pin 1 A 58 Piston Aie Ring...

Page 27: ...WWW TMGINDUSTRIAL COM P27 27 Toll Free 1 877 761 2819 Pneumatic Schematic SAFTEY RELIEF VALVE PUMP IDLE DOWN UNLOADER SAFTEY RELIEF VALVE 40 GALLON TANK...

Page 28: ......

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