background image

Never operate compressor with inadequate

lubricant. This will cause overheating and severe

damage to the engine and pump.

WWW.TMGINDUSTRIAL.COM

P14/27

Toll Free:1-877-761-2819

Operation

Follow Safety Rules for Operation

Before starting the compressor, review the safety

rules found below and throughout the manual.

6.Ensure belt guards and covers are

securely in place.

Failure to follow safety rules may result in serious

injury or death to the operator or bystanders.

WARNING

Instruct operators

. Owner must instruct all

operators in safe set-up and operation. Do not

allow anyone to operate the compressor who has

not read the Owner’s Manual and been instructed

on its safe use.

Safety equipment/controls

. Always operate with

all safety covers, guards, and barriers in place and

in good working order, and all controls properly

adjusted for safe operation.

Moving parts

. Keep hands, feet, hair and apparel

away from moving parts. Air vents may cover

moving parts and should be avoided as well.

Never remove any guards while the unit is

operating.

Ear Protection.

Hearing can be damaged from

prolonged, close-range exposure to the type of

noise produced by this compressor. The use of

ear plugs or other hearing protection device is

recommended for persons working within 15-20

feet of the running compressor for an extended

period of time.

Eye Protection.

Wear ANSI/OSHA required

“Z87.1” safety glasses when operating or

servicing the compressor. Pressurized air

spray from this unit can cause severe injury to

the eyes. Small objects can become airborne

as the air spray contacts them.

Respirator.

Always wear a respirator when

spraying and spray in a well-ventilated area to

prevent health and fire hazards.

Preparing for Operation

Make sure that any regular maintenance has

been performed as prescribed in

“Maintenance & Repair”

section.

1.Refer to the engine Owner’s Manual for

engine maintenance instructions.

2.Drain receiver tank of any moisture.

3.Inspect for oil leaks.

4.Check for any unusual noise/vibration.

5.Ensure the area around compressor is free

from rags, tools, debris and flammable or

explosive materials.

Check/Add Oil to the Engine and Pump

Check the oil levels in the engine and pump.

Use dipstick for engine oil level and sight glass

for pump oil level. Add oil as needed. A low oil

shutdown feature prevents the engine from

starting without sufficient oil.
Engine: See engine Owner’s Manual for capacity

and recommended oil type for your expected

ambient conditions.

Never open oil port while compressor is running.

Hot oil can spray over face and body.

WARNING: Burn hazard

Pump: The compressor pump capacity is 38 oz.

Use SAE 30 non-detergent pump oil prior to

break-in. You may use synthetic lubricants after

50 hour break-in. See “

Appendix A: Lubricants

and Compatibility

” for a list of suitable and

alternative lubricants.

CAUTION: Inadequate lubrication

hazard

Breather

Cap

Oil Cap

Sight

Glass

Do NOT

operate with protective covers or guards

removed. Doing so could expose high speed

moving components which could allow for the

operator or bystanders to become entangled.

Entanglement in this equipment may result in

serious injury, amputation or death.

Figure 1

Magnetic

Drain

Plug

WARNING: Entanglement hazard

Summary of Contents for TMG-GAC40

Page 1: ...re all parts are received Wear proper safety goggles or other protective gears while in assembly Missing parts or questions on assembly Please call 1 877 761 2819 or email cs tmgindustrial com Do not...

Page 2: ...pressor For Outdoor Use only This belt driven compressor has a 2 stage 2 cylinder pump an engine with cast iron cylinders for long life and a compact design rated for 175 maximum PSI Its continuous du...

Page 3: ...ping 12 Step 4 Electrical Starting Battery Procedure 12 Battery Connection 12 Battery Disconnection 13 Install Spark Arrestor if Required 13 OPERATION 14 Follow Safety Rules for Operation 14 Preparing...

Page 4: ...nspect Air Filter 19 Inspect Compressor for Air Leaks 19 Engine Maintenance 20 Change Pump Oil 20 Drain Receiver Tank and Inspect Tank 20 Check Drive Belt for Tension and Alignment 20 Inspect Clean Sp...

Page 5: ...including safety glasses with side and top protection Ear protection is also recommended if working near any operating engine Adult control only Only trained adults should set up and operate the air...

Page 6: ...ement cc 302 cc DIMENSIONS COMPONENTS Length 41 Width 18 Height 40 Weight 420 lbs Mounting Hole Diameter 0 5 Suggested Mounting Bolt Diameter 7 16 SUPPLIES REQUIRED not included Engine Oil Refer to en...

Page 7: ...ck valve and then to the storage tank It becomes very hot during use and can cause severe burns Never touch 9 Tank Drain Valve Used to remove moisture from air after compressor is shut off and air emp...

Page 8: ...WARNING orange indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION yellow used with the safety alert symbol indicates a hazardous situation which if no...

Page 9: ...Safety Decal Locations On Product Warning Labels Location Description 1 Air Compressor Instructions 2 Poisonous Gas 3 Burn Hazard Hot Muffler 4 Fuel Fire Explosion Hazard 5 Engine Electric Start Batt...

Page 10: ...Safety Decals 6 1 2 3 5 4 WWW TMGINDUSTRIAL COM P10 27 Toll Free 1 877 761 2819...

Page 11: ...operly charged Be familiar with its use Provide battery operated or battery back up type carbon monoxide alarms in any structure that is in close proximity to the running compressor Do not install in...

Page 12: ...ecoil starter the engine is capable of electric starting which if used will require the purchaser to provide a hook up to an external 12 volt size battery Battery should have a minimum rating of 18 am...

Page 13: ...quence to the above connection sequence 1 First disconnect the black cable from the battery negative terminal 2 Next disconnect the red cable from the battery positive terminal 3 Disconnect the black...

Page 14: ...eyes Small objects can become airborne as the air spray contacts them Respirator Always wear a respirator when spraying and spray in a well ventilated area to prevent health and fire hazards Preparing...

Page 15: ...cap make sure compressor has been off and allowed to cool for at least 2 minutes If gas is spilled on your skin or clothes change clothes and wash skin immediately 6 Store extra gas in a cool dry plac...

Page 16: ...verheating Do not operate this unit with any components rated less than the maximum operating pressure of the unit 175 PSI unless a regulator limiting pressure is used Note Many tools are rated for on...

Page 17: ...use for an extended period of time this moisture will collect in the tank When using a paint spray or sandblast gun this water will be carried from the tank through the hose and out of the gun as drop...

Page 18: ...essure from the tank 2 Drain moisture from tank by opening the drain valve located at the bottom of the tank Choose a storage location An appropriate storage location is Clean and dry Away from source...

Page 19: ...afety Relief Valve This valve should be inspected on a weekly basis if used regularly or the first time it is being used after a prolonged period of storage The safety valve automatically releases air...

Page 20: ...and Inspect Tank Drain water from the receiver tank daily Water left in the tank can cause the tank to weaken and corrode increasing the risk of tank rupture Badly rested receiver tanks must be repla...

Page 21: ...Do not allow air intakes to become blocked If dust or debris accumulates in the compressor clean the compressor with a damp cloth or soft bristle brush Note Do not spray compressor with a garden hose...

Page 22: ...ricant G Belt tension too tight or sheaves not aligned Check tension alignment H Air leaks in discharge piping Check tubing connections Tighten joints or replace as required I Compressor components le...

Page 23: ...WWW TMGINDUSTRIAL COM P23 27 Toll Free 1 877 761 2819 Parts Explosion A...

Page 24: ...lbow 1 10 Check valve 1 11 Washer 1 12 Bolt M10X60 1 13 Spring Washer 1 14 High Pressure Pipe 1 15 Nuts 1 16 Safety Valve ASME 180PSI 2 17 1 2 Ball Valve 1 18 Pressure Gauge 1 19 1 4 NPT Quick Connect...

Page 25: ...WWW TMGINDUSTRIAL COM P25 27 Toll Free 1 877 761 2819 Pump Explosion A...

Page 26: ...A 53 Paper Washer 1 A 17 Piston Aie Ring 1 A 54 Bolt 4 A 18 Piston Oil Ring 2 A 55 Washer 5 A 19 Clip Spring 1 A 56 Cylinder 1 A 20 Piston 1 A 57 Paper Washer 1 A 21 Piston Pin 1 A 58 Piston Aie Ring...

Page 27: ...WWW TMGINDUSTRIAL COM P27 27 Toll Free 1 877 761 2819 Pneumatic Schematic SAFTEY RELIEF VALVE PUMP IDLE DOWN UNLOADER SAFTEY RELIEF VALVE 40 GALLON TANK...

Page 28: ......

Reviews: