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Detailed Instructions – Maintenance &

Repair

WWW.TMGINDUSTRIAL.COM

P19/27

Toll Free:1-877-761-2819

Maintenance & Repair

Maintenance Schedule Summary

Item

Frequency

Inspect safety/relief valves

Weekly

Check pump oil level

Weekly

Inspect air filter

Weekly

Replace every 12 months or 1000

hours of use

Inspect for air leaks

Monthly

Engine maintenance

See engine Owner’s Manual

Change oil: after first 20 hours of use

Every 100 hours of use after that

Change pump oil/ Clean magnetic drain plug

After first 50 hours of use

Every 3 months or 500 hours of use

after that

Inspect & drain receiver tank

Daily

Check drive belt tension and alignment

Monthly

Inspect & clean spark arrestor (if equipped)

See manufacturer’s instructions

Dust/debris removal

Monthly

See detailed instructions for each maintenance item below.

If the safety/relief valve does not work properly,

over- pressurization may occur causing air tank

rupture or explosion. Occasionally pull the ring on

the safety valve to make sure the safety valve

operates freely. If the valve is stuck or does not

operate smoothly, it must be replaced with a valve

having the same pressure rating.

WARNING: Safety/Relief valve

hazards

No modifications.

Never modify or alter the

compressor in any way. Modifications can

create serious safety hazards and will also void

the warranty.

Inspect Safety/Relief Valve

This valve should be inspected on a weekly

basis if used regularly or the first time it is being

used after a prolonged period of storage. The

safety valve automatically releases air if the tank

pressure exceeds the preset maximum.

Check the safety/relief valve by pulling the

rings.

Replace safety/relief valve that do not

operate freely.

Inspect Air Filter

Inspect the compressor’s air filter element on a

weekly basis if used regularly or the first time it is

being used after a prolonged period of no use. A

dirty air filter will not allow the air compressor to

operate at full capacity.

Clean air filter when necessary.

Every 12 months or 1000 hours, replace

the air filter.

Note: Keep the air filter clean. Do not

operate with the air filter removed.

Inspect Compressor for Air Leaks

I

nspect system for air leaks on a monthly

basis, or again, at the first use after a

prolonged period of storage.

NOTICE

Dispose of used motor and pump oil in a manner that

is compatible with the environment and in accordance

with local, state, and federal laws and regulations.

Take used oil in a sealed container to your local

recycling center or service station for reclamation.

Do not throw it in the trash, pour it on the ground,or

pour it down a drain.

ALWAYS shut off the engine, disconnect the spark plug wire from spark plug and release air pressure from the receiver tank

before cleaning, adjusting, or servicing the compressor. Make sure all guards and shields are replaced before re-starting.

WARNING: Maintenance hazards

Summary of Contents for TMG-GAC40

Page 1: ...re all parts are received Wear proper safety goggles or other protective gears while in assembly Missing parts or questions on assembly Please call 1 877 761 2819 or email cs tmgindustrial com Do not...

Page 2: ...pressor For Outdoor Use only This belt driven compressor has a 2 stage 2 cylinder pump an engine with cast iron cylinders for long life and a compact design rated for 175 maximum PSI Its continuous du...

Page 3: ...ping 12 Step 4 Electrical Starting Battery Procedure 12 Battery Connection 12 Battery Disconnection 13 Install Spark Arrestor if Required 13 OPERATION 14 Follow Safety Rules for Operation 14 Preparing...

Page 4: ...nspect Air Filter 19 Inspect Compressor for Air Leaks 19 Engine Maintenance 20 Change Pump Oil 20 Drain Receiver Tank and Inspect Tank 20 Check Drive Belt for Tension and Alignment 20 Inspect Clean Sp...

Page 5: ...including safety glasses with side and top protection Ear protection is also recommended if working near any operating engine Adult control only Only trained adults should set up and operate the air...

Page 6: ...ement cc 302 cc DIMENSIONS COMPONENTS Length 41 Width 18 Height 40 Weight 420 lbs Mounting Hole Diameter 0 5 Suggested Mounting Bolt Diameter 7 16 SUPPLIES REQUIRED not included Engine Oil Refer to en...

Page 7: ...ck valve and then to the storage tank It becomes very hot during use and can cause severe burns Never touch 9 Tank Drain Valve Used to remove moisture from air after compressor is shut off and air emp...

Page 8: ...WARNING orange indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION yellow used with the safety alert symbol indicates a hazardous situation which if no...

Page 9: ...Safety Decal Locations On Product Warning Labels Location Description 1 Air Compressor Instructions 2 Poisonous Gas 3 Burn Hazard Hot Muffler 4 Fuel Fire Explosion Hazard 5 Engine Electric Start Batt...

Page 10: ...Safety Decals 6 1 2 3 5 4 WWW TMGINDUSTRIAL COM P10 27 Toll Free 1 877 761 2819...

Page 11: ...operly charged Be familiar with its use Provide battery operated or battery back up type carbon monoxide alarms in any structure that is in close proximity to the running compressor Do not install in...

Page 12: ...ecoil starter the engine is capable of electric starting which if used will require the purchaser to provide a hook up to an external 12 volt size battery Battery should have a minimum rating of 18 am...

Page 13: ...quence to the above connection sequence 1 First disconnect the black cable from the battery negative terminal 2 Next disconnect the red cable from the battery positive terminal 3 Disconnect the black...

Page 14: ...eyes Small objects can become airborne as the air spray contacts them Respirator Always wear a respirator when spraying and spray in a well ventilated area to prevent health and fire hazards Preparing...

Page 15: ...cap make sure compressor has been off and allowed to cool for at least 2 minutes If gas is spilled on your skin or clothes change clothes and wash skin immediately 6 Store extra gas in a cool dry plac...

Page 16: ...verheating Do not operate this unit with any components rated less than the maximum operating pressure of the unit 175 PSI unless a regulator limiting pressure is used Note Many tools are rated for on...

Page 17: ...use for an extended period of time this moisture will collect in the tank When using a paint spray or sandblast gun this water will be carried from the tank through the hose and out of the gun as drop...

Page 18: ...essure from the tank 2 Drain moisture from tank by opening the drain valve located at the bottom of the tank Choose a storage location An appropriate storage location is Clean and dry Away from source...

Page 19: ...afety Relief Valve This valve should be inspected on a weekly basis if used regularly or the first time it is being used after a prolonged period of storage The safety valve automatically releases air...

Page 20: ...and Inspect Tank Drain water from the receiver tank daily Water left in the tank can cause the tank to weaken and corrode increasing the risk of tank rupture Badly rested receiver tanks must be repla...

Page 21: ...Do not allow air intakes to become blocked If dust or debris accumulates in the compressor clean the compressor with a damp cloth or soft bristle brush Note Do not spray compressor with a garden hose...

Page 22: ...ricant G Belt tension too tight or sheaves not aligned Check tension alignment H Air leaks in discharge piping Check tubing connections Tighten joints or replace as required I Compressor components le...

Page 23: ...WWW TMGINDUSTRIAL COM P23 27 Toll Free 1 877 761 2819 Parts Explosion A...

Page 24: ...lbow 1 10 Check valve 1 11 Washer 1 12 Bolt M10X60 1 13 Spring Washer 1 14 High Pressure Pipe 1 15 Nuts 1 16 Safety Valve ASME 180PSI 2 17 1 2 Ball Valve 1 18 Pressure Gauge 1 19 1 4 NPT Quick Connect...

Page 25: ...WWW TMGINDUSTRIAL COM P25 27 Toll Free 1 877 761 2819 Pump Explosion A...

Page 26: ...A 53 Paper Washer 1 A 17 Piston Aie Ring 1 A 54 Bolt 4 A 18 Piston Oil Ring 2 A 55 Washer 5 A 19 Clip Spring 1 A 56 Cylinder 1 A 20 Piston 1 A 57 Paper Washer 1 A 21 Piston Pin 1 A 58 Piston Aie Ring...

Page 27: ...WWW TMGINDUSTRIAL COM P27 27 Toll Free 1 877 761 2819 Pneumatic Schematic SAFTEY RELIEF VALVE PUMP IDLE DOWN UNLOADER SAFTEY RELIEF VALVE 40 GALLON TANK...

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