TMG TMG-RT83, Product Manual

Page 1: ...he product manual completely before assembly Check against the parts list to make sure all parts are received Wear proper safety goggles or other protective gears while in assembly Do not return the product to dealer They are not equipped to handle your requests Missing parts or questions on assembly Please call 1 877 761 2819 or email cs tmgindustrial com ...

Page 2: ... 7 PRODUCTS SPECIFICATIONS 9 UNPACKING ASSEMBLY 10 CONNECTING TRACTOR 14 CHECK BEFORE OPERATING 18 LUBRICATION POINTS SUMMARY 19 OPERATING ESSENTIALS 20 OPERATION FINISH 21 MAINTENANCE SCHEDULE 21 TROUBLESHOOTING 22 PRODUCT PARTS LIST 23 www tmgindustrial com 2 35 Toll Free 1 877 761 2819 ...

Page 3: ...m machine and tractor Before operating the ROTARY TILLER read the following safety instructions Failure to comply with these warnings may result in serious injury or death Caution Before connecting the tractor make sure that the speed of the tractor is correct If the speed is incorrect the machine may be damaged or human casualties may occur Caution Keep the driving part of the machine lubricated ...

Page 4: ...cause of over fatigue sick under the influence of drugs and other reasons After drinking Operator who is unskilled Pregnant women and minors Warning Select the appropriate clothing The uncomfortable clothing worn by operator will result in serious injury or death Please operate according to a hint of clothing Not wear a big jacket and trousers The sleeves and hems cannot too big Wear safety helmet...

Page 5: ... on a flat or hard ground Install moderate amount of weight loading according to tractor model and keep a stable center of gravity prior to carry out tractor mounting operation Warning PTO using Don t use PTO without plastic cover shell or you will be involved in and get injured Cut the engine when dismantle the PTO Make sure to fix the plastic casing of chain or you will be involved in and get in...

Page 6: ...epair Maintenance according to the operating instruction or the machine will be damaged Working with the tractor on the flat and hard field Cut off the PTO engine and stop the tractor when adjust the machine and remove the debris Make the rack and ancillary shoring before drilling in Repair and change the hydraulic joint and hose in time in the condition of without pressure in the original hose Th...

Page 7: ...RTS DESCRIPTION AND FUCTION Blade L 3 point linkage Blade R Support L Blade axle Three point linkage Raker Support R Adjusting tie plate Gearbox Baffles www tmgindustrial com 7 35 Toll Free 1 877 761 2819 ...

Page 8: ...otate 5 Raker To avoid blade touch ground directly and keep machine level after operation finished 6 Adjusting tie plate Connect three point linkage and gearbox reduce machine vibration 7 Gearbox Change the output speed of the tractor and transmit power to the blade axle 8 Baffles Crush and smooth land Blade axle assembly Shaft end Blade axle Blade L Blade R Boot Shaft end Boot Spline shaft end ww...

Page 9: ...arts following the order from left to right or right to left tighten bolt and nut The both sides of shaft end are installed priority then the blade PRODUCTS SPECIFICATIONS Model No TMG RT83 Working width 83 Tilling depth 4 6 Blade quantity 48 Rotary flanges 9 PTO rotary speed 540RPM PTO length 41 105cm Rotary shaft speed 243RPM Tractor power 45 80HP Type of drive Gear drive Shipping Weight 1210 lb...

Page 10: ...3 Tailgate Welds 1 16 M14 Ordinary Nut 7 4 Pull Plate 1 17 M18 Flat Washer 4 5 Tailgate Shaft 1 18 M18 Lock Nut 2 6 Galvanized Chain 1 19 M10 Flat Washer 1 7 Spring Hook 1 20 M10 Lock Nut 1 8 Compression Spring 1 21 PTO drive Shaft 1 9 Cotter Pin 2 22 PTO dust Cover 1 10 Upper Hanging Pin 1 23 M8 16 Hexagon Bolts 2 11 R Pin 1 24 M8 Spring Washer 2 12 M14 45 Hexagon Bolts 7 25 M8 Flat Washer 2 13 M...

Page 11: ...sion spring on the rear baffle according to the above picture 2 Align the installation hole of the rear baffle with the hole on the main unit then pass the baffle shaft and fix it with R pin Importance All bolts are locked in place without shaking WARNING Once the assembly bolts are not fastened in place there will be abnormal noises when the machine is working ...

Page 12: ...61 2819 Parts no Description Specifications Qty E1 Tailgate Welds 1 E2 Tailgate shaft 1 E8 Galvanized chain 1 E5 Spring hook 1 E4 Compression spring 1 E3 Cotter pin 2 E7 Flat washers Ø10 1 E6 Lock nut M10 1 3 Suspension and dust cover installation ...

Page 13: ...arts are installed tighten the bolts and finally plug them in Suspension pin and R pin Importance All bolts are locked in place without shaking WARNING Once the assembly bolts are not fastened in place there will be abnormal noises when the machine is working Parts no Description Specifications Qty F16 Lock nut M18 2 F17 Flat washer Ø18 4 F18 Pull plate 1 F19 Hexagon Bolts M18 55 2 F20 PTO dust co...

Page 14: ... parking stalls b Connect Left towing arm the left arm on the tractor towing the working machine is left hanging inserted pin the locking detent Right arm pulling the same way c Adjust the towing arms in the same height as shown below If the magnitude of the tractor towing arms is too narrow adjust the left suspension pin inward as below Warning In the process of connection when the tractor is the...

Page 15: ... 2819 d Adjust angle to obtain the most appropriate cutting angle adjust the upon 3 point linkage suspension to ensure the suitable cutting angle Upon 3 point linkage Handle for tractor 3 point linkage Adjust Left suspension pin Elastic cylindrical ...

Page 16: ...he rotary hoe input shaft until the lock pin is exposed to in the original location 2 Fixed coupling plastic cover Danger If you use no plastic cover to protect the coupling it is possible to be involved in the occurrence of injuries Do not use no plastic casing coupling If you use damaged couplings injuries may occur entangled Couplings if damaged replace it immediately Please check if coupling h...

Page 17: ...rk there will be unexpected injury accident Be sure to fix the tractor three point suspension before use 4 Coupling lubrication and maintenance Proper grease lubrication and maintenance will greatly enhance the transmission efficiency of the tractor After eight hours of continuous operation coupling check above the pointed position should be oiling and lubrication Max rotation angle in installatio...

Page 18: ...ring engine starting 1 Check the drive system The new machine or machine long unused you must first idling operation 1 Start the tractor engine and low speed transfer to PTO 2 The engine speed was adjusted to 1000 rev min mode idling about 5 minutes 3 if the above normal the rotational speed was adjusted to 500 540 rev min mode idle for about 5 minutes If the drive system has a problem you can ref...

Page 19: ...rts have been oiling please confirm before use Noted Change the oil in gearbox after the new hoe put in use after 50 hours Make routine inspection per 50 hours Gear oil and grease oil information Lubrication points Oil Change time Gearbox SAE90 GL 5 300 hours season Blade axle nozzle 2 grease Before use Total 3 points Gear box 1 5L Side gear box 1 2L Blade axle 2 grease ...

Page 20: ...es if more to far away make sure to use lock device fix the machine well 5 After working should maintenance the machine remove dirt and debris check the connection fastening case each point lubricant filling oil to prevent aggravating wear 2 Rotary tiller adjustment 1 Side adjustment park the tractor with rotary hoe in flat ground drop the rotary hoe until the blade 5cm from the ground check the t...

Page 21: ...s generally three methods of replacement outward inward turn a mixed installation to respond to different working environment pay attention to distinguish adjust blades and note blade axle speed 2 Separate from the tractor 1 The PTO drive shaft ends will be removed from the tractor and rotary tiller end 2 Set flat rotary tiller separate the tractor suspension with 3 point hitch from rotary tiller ...

Page 22: ...Readjust tillage depth uneven soil after tilling and sowing Adjusting plate position was not coordinated well Coordinate well the adjusting plate position Blade axle not work or rotate slowly 1 Parts installation errors 2 Excessive debris wrapped on the blade axle Check the blade axle installation Clear debris Curved blade 1 Not replace the deformed blade Replace the blades in time Coupling abnorm...

Page 23: ...1 Main frame assembly Ref No Description Qty Ref No Description Qty 1 Hood assembly 1 6 Gearbox assembly 1 2 Blade axle assembly 1 7 Side drive assembly 1 3 Left panel assembly 1 8 Gearbox housing assembly 1 4 Right panel assembly 1 9 Suspension assembly 1 5 Baffles 1 PARTS LIST ...

Page 24: ...www tmgindustrial com 24 35 Toll Free 1 877 761 2819 2 Hood assembly ...

Page 25: ...asher Ø12 4 A13 Locknut M18 4 A6 Raker 1 A14 Plain washer Ø18 8 A7 Raker pin 1 A15 Hitch pin lower 2 A8 Square pipe plug 41x41 1 3 Blade axle assembly Ref No Description Qty Ref No Description Qty B1 Blade axle 1 B7 Dust cover 2 B2 Right blade 24 B8 Transmission gear 1 B3 Left blade 24 B9 End cover 1 B4 Full thread hexagon bolts fine pitch M14x1 5x40 96 B10 Plain washer Ø12 15 B5 Locknut fine pitc...

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Page 27: ...www tmgindustrial com 27 35 Toll Free 1 877 761 2819 4 Left Panel Assembly ...

Page 28: ...n nuts M12 17 C8 Small gear plate 1 C16 Sheet gasket 1 5 Right Panel Assembly Ref No Description Qty Ref No Description Qty D1 Slide plate R 1 D12 Spring washer Ø12 9 D2 Bearing seat 1 D13 Plain washer Ø12 13 D3 Shaft seal FB 45x70x8 1 D14 Full thread hexagon bolts M12x35 8 D4 Deep groove ball bearing 6308 1 D15 Adjustable plate 1 D5 Washer 1 D16 Small gear plate 1 D6 Plain washer Ø16 1 D17 Full t...

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Page 30: ...e 1 877 761 2819 6 Baffles Ref No Description Qty Ref No Description Qty E1 Rear baffle plate 1 E5 PTO shaft hook 1 E2 Baffle plate shaft 1 E6 Locknut M10 1 E3 Split pin 4x28 2 E7 Plain washer Ø10 1 E4 Pressure spring 1 E8 Galvanized chain8x30x28 1 ...

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Page 32: ...er Ø16 8 F19 Full thread hexagon bolts M18x55 2 F8 Plain washer Ø12 8 F20 Guard 1 F9 Full thread hexagon bolts M14x40 1 F21 Spring washer Ø8 2 F10 Locknut M14 2 F22 Plain washer Ø8 2 F11 Plain washer Ø14 2 F23 Full thread hexagon bolts M8x16 2 F12 Large plain washer Ø14 2 F24 Connecting plate 1 8 Side drive assembly Ref No Description Qty Ref No Description Qty G1 Gear 1 G9 Washer 2 G2 Gear plate ...

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Page 34: ...www tmgindustrial com 34 35 Toll Free 1 877 761 2819 9 Side gearbox housing assembly ...

Page 35: ...uts M8 18 H8 Outer hexagon plug M16x1 5 1 H4 Full thread hexagon bolts M8x25 16 H9 Combined sealing gaskets 16 4x22x2 5 2 H5 Spring washer Ø8 18 H10 Grease nipple M16x1 5 1 10 Side gearbox housing assembly Ref No Description Qty Ref No Description Qty K1 Hitch bracket 1 K5 Plain washer Ø14 7 K2 R pin 4 1 K6 Spring washer Ø14 7 K3 Hitch pin upper 1 K7 Full thread hexagon bolts M14x45 7 K4 Hexagon n...