TMG TMG-TTC26, Product Manual

Page 1: ...the parts list to make sure all parts are received Wear proper safety goggles or other protective gears while in assembly Missing parts or questions on assembly Please call 1 877 761 2819 or email cs...

Page 2: ...injury to persons or damage to things caused by improper use of this machine KEEP THIS MANUAL NEAR THE MACHINE AND CONSULT IT AS NEEDED DURING OPERATION Failure to follow danger warning and caution in...

Page 3: ...ms to all applicableLocal State and Federal Codes Rules and Regulations such as State and Federal OSHA Regulations and Electrical Codes 3 Carefully check the unit for correct initial function 4 Read a...

Page 4: ...wire to a live terminal This is for ground only 11 DANGER The motor on this machine contains high voltage Disconnect power at the receptacle before performingany electricalrepairs Secureplugso that it...

Page 5: ...hes abrasions or cuts due to the contact with packing materials Eye protection is essential during uncrating service activity Safety glasses with side shields goggles or face shields are acceptable Re...

Page 6: ...System Armor Plate Disc Max Rim Diameter 14 26 356 mm 660 mm Max Tire Wheel Diameter 63 1600 mm Max Tire Wheel Width 31 1 2 800 mm Shipping Weight 1254lbs 570Kg KEEP THIS MANUAL NEAR THE MACHINE AND...

Page 7: ...tch 2 Horizontal Chuck Arm 3 Self Centering Chuck 4 Sliding table 5 Chuck Arm Joystick Control 6 Emergency Stop 7 Chuck Control Switch 8 Wheel CW CCW Rotatation Control 9 Sliding Carriage 10 Mount Dem...

Page 8: ...tire changers working range Persons other than specially trained and authorized operators are expressly forbiddento enter this area Transporting Moving The tire changer has a lifting ring which has b...

Page 9: ...dequate amp rating The supply line has the same electrical characteristics voltage cycles and phase as the motor The line wire is the proper size and that no other equipment is operated from the same...

Page 10: ...ht and Turn off the power See page 13 Remove the three bolts then position the Sliding Tray and tighten the three bolts washers and lock washers KEEP THIS MANUAL NEAR THE MACHINE AND CONSULT IT AS NEE...

Page 11: ...wheel damage may occur NEVER place any part of your body between the bead loosener disc and the tire wheel severe bodily injury may result Demounting Mounting ALWAYS clean and inspect the wheel prior...

Page 12: ...lf centering chuck jaws will close Ensure that the horizontal arm is fully raised prior to rotation of the self centering chuck Before lifting the tool holder arm be sure that nobodyis standing in the...

Page 13: ...rizontal arm and center the self centering chuck relative to the center of the wheel Move the joystick control 5 to position A and the horizontal chuck arm will move upward Move the joystick control 5...

Page 14: ...back from the edge of the wheel then release the hook and raise the tool holder arm to the rest position 6 Press the tool lock handle to unlock the tool head and turn the head 180 until it locks auto...

Page 15: ...tool 2 Move the horizontal chuck arm all the way down then roll the tire on the foot board and hang it onto the mounting clamp 3 Lift the horizontal chuck arm and position the mounting hook or tubele...

Page 16: ...the inner bead of the tire on the mounting clamp 2 Position the mounting hook about 3 4 1 5 cm tothe inside of the inner rim edge and 1 2 1 cm away 4 Rotate the chuck counterclockwise until the outer...

Page 17: ...multi piece split rim wheel assembly can be in single or multi piece configurations NOTE Always consult the tire wheel manufacturer for information if you are uncertain of Rim wheel configuration 1 R...

Page 18: ...ery heavy and an outside lifting tool may be required These wheels may be tube type or tubeless The rim has a slight conical surface and a very high rim flange which does not allow you to demount both...

Page 19: ...Remove the clamp 5 Place the tube if any in the tire and secure the valve stem to the rim 8 Rotate the chuck counterclockwise until the tire is completely demounted 6 Firmly fit the mounting clamp to...

Page 20: ...ct power at the receptacle before performing any electrical repairs Secure plug so that it cannot be accidentally plugged in during service DAILY On a daily basis inspect the unit and check to be cert...

Page 21: ...scale and add if necessary Before checking fluid all cylinders must be completely retracted Over riding the Tool Arm Lock can cause the Tool arm to spring upwards violently causing serious injury Peri...

Page 22: ...he circuit breaker of replace the fuses as needed Call an authorized servicecenter for assistance The thermal switch that protects the pump motor trips The voltage of the electric lineis too low Check...

Page 23: ...W W W T M G I N D U S T R I A L C O M P 2 3 4 1 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 BREAKDOWN CHART OF TRUCK TIRE CHANGER...

Page 24: ...W W W T M G I N D U S T R I A L C O M P 2 4 4 1 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 TRUCK TIRE CHANGER ASSEMBLY PARTS 1...

Page 25: ...11 GB T5783 Hexagon head bolt M10X25 3 12 160 400000 Press tire arm assembly 1 13 160 300000 Truck skid assembly 1 14 160 000005 Wheel barrel fixing axle 1 15 160 010000 Welding of pulley shield 1 16...

Page 26: ...W W W T M G I N D U S T R I A L C O M P 2 6 4 1 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 TRUCK TIRE CHANGER LIFT ARM PART 1 2...

Page 27: ...1 Flat washer A 8 2 11 160 200014 Belt pulley shield 1 12 GB T11544 General V belt 2 13 GB T5783 Hexagon head bolt M10X20 4 14 GB T6170 Hexagon nut M8 2 15 160 250000 Welding of motor floor 1 16 GB T...

Page 28: ...31000 Welding of Worm Bearing 1 42 160 230001 Worm 1 43 GB T276 Deep groove ball bearings 6205 1 44 160 200005 worm gear 1 45 160 200006 Worm box gasket 1 46 160 240000 Welding of worm gear box cover...

Page 29: ...W W W T M G I N D U S T R I A L C O M P 2 9 4 1 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 TRUCK TIRE CHANGER LIFT ARM PART 2 3...

Page 30: ...on head bolt M12X50 4 13 GB T5782 Hexagon head bolt M18X80 4 14 160 200017 Supporting plate spacer 4 15 GB T894 1 Elastic retaining ring for shaft 16 8 16 160 200018 Cylindrical 4 17 160 200016 Cross...

Page 31: ...W W W T M G I N D U S T R I A L C O M P 3 1 4 1 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 TRUCK TIRE CHANGER SEAT PULLEY AND TIRE HOLDER PART 4...

Page 32: ...Portable gland 1 9 160 120001 Toolbox cover 1 10 Laptop 1 11 160 300002 Tearing arm guide axis 1 12 160 310000 Trailer welding 1 13 GB T97 1 Flat washer A 10 12 14 GB T889 1 Hexagon locking nut M10 1...

Page 33: ...W W W T M G I N D U S T R I A L C O M P 3 3 4 1 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 TRUCKTIRE CHANGER TIRE PRESS ARM PART 5...

Page 34: ...12 GB T5783 Hexagon head bolt M8X55 1 13 JB T727 1 Handle M12X 40 ball 1 14 160 412000 Hook welding 1 15 160 410009 Hook bolt shaft 1 16 160 410010 Locking hook re tractor 1 17 GB T5783 Hexagon head...

Page 35: ...W W W T M G I N D U S T R I A L C O M P 3 5 4 1 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 TRUCK TIRE CHANGER HYDRAULIC PART 6...

Page 36: ...18 Oil plugging 2 19 One way valve 1 20 GB T70 1 Hexagon stud screw M6X45 4 21 160 911002 Seat Valve Plate Connector 1 22 Gear pump 1 23 GB T70 1 Hexagon stud screw M8X80 2 24 GB T5783 Hexagon head bo...

Page 37: ...GB3452 1 O sealing ring 42 X4 1 61 ODU sealing ring 504210 2 62 160 930002 Piston 1 63 GB3452 1 O sealing ring 25 X3 1 1 64 Guide 29 X25X4 2 65 IDU sealing ring 253310 2 66 GB3452 1 O sealing ring 45...

Page 38: ...W W W T M G I N D U S T R I A L C O M P 3 8 4 1 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 TRUCK TIRE CHANGER ELECTRIC CONTROL PART 7...

Page 39: ...60 812001 Swing bar 1 9 GB T818 Cross groove head screw M4X8 4 10 160 812002 Switchboard 2 11 GB T6170 Hexagon nut M12 1 12 160 812100 Support welding 1 13 160 812200 Square Rod Welding 1 14 160 81200...

Page 40: ...W W W T M G I N D U S T R I A L C O M P 4 0 4 1 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 HYDRUALIC SCHEMATIC DIAGRAM...

Page 41: ...W W W T M G I N D U S T R I A L C O M P 4 1 4 1 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 ELTCTRICAL SCHEMATIC DIAGRAM...