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5.3.5. Assembly and change of the feeding pulleys   

 
The  feeding  pulleys  must  be  adjusted  to  the  diameter  and  composition  of  the  wire 
used for welding to ensure the optimal feeding of the wire electrode.  
The pulleys for welding with a steel wire of diameter 0.6 to 1.2 mm are supplied with 
the source.  
The  special  “U”  shape  pulleys  are  necessary  for  welding  aluminium  (they  are  not 
supplied). The change procedure:    
 

  put the power switch into the position “0“ 

  lift off the side plate of the source 

  put the tension device forward – the pressure pulleys go up automatically    

  unscrew the plastic retaining parts of the feeding pulleys and remove the pulleys  

  put on the correct pulleys according to the used welding wire (value of the wire 

diameter is stamped on the side of the pulley)  

  screw the plastic retaining parts  

  put down the pressure pulleys  

  tip over the tension device into a vertical position  

 

5.3.6. Preparation of the source for welding, setting of the welding parameters   

 
The source is prepared according to points 5.3.1. to 5.3.5 
 

  connect the ground welding cable into the plug “-13“ and connect to weldment   

  switch over the power switch of the source “20“ into the position “I“  

  check the position of the switch “9“ – “MIG/MAG“, the switch “14“- “2T“ 

  press the button “5“ 

  segment at 

“m/min“ 

– setting of the feeding speed of the wire flashes on the 

upper display “6”   

  set the required value of the wire feeding with the control element “8“  

  press the button “5“  

  segment at 

“V“ 

– setting of the arc voltage flashes on the lower display “7”   

  set the required value of the voltage with the control element “8“   

  start welding 

 
Thus the basic setting of the source for welding of MIG/MAG technology is finished. 
 

  Arc dynamic is finally adjusted by the control “10“  

 
If further adjustment of the process parameters is necessary, it is made by repeating 
the procedure according to point 5.3.6. 
 
The source is supplied with other functions to enhance the useable qualities. These 
will be described below.   

 
 
 

Summary of Contents for TT 350 mig/mag

Page 1: ...ating instructions of the welding inverter TT 350 mig mag Content 1 Description 2 Technical data 3 Safety regulations 4 Thermal and short circuit protection 5 Putting into operation 6 Maintenance 7 Disposal ...

Page 2: ... standard On the front panel there are quick plugs for connection of the welding cables a euro terminal for connection of the welding torch for setting of the optimal welding parameters for the individual welding technologies two digital measuring devices and three LEDs The source cooling is forced with a ventilator 1 2 Controls Positions and names of the individual controls are given in the pictu...

Page 3: ... determined for 25o C X D determines the time during which the source can be loaded by the given welding current without the thermal protection making any reactions This time refers to 10 minute working cycle 3 Safety regulations 3 1 Introduction The source is made in accordance with the present technical knowledge and safety requirements Nevertheless there is a danger of health or life hazard of ...

Page 4: ...ks resulting from the action of harmful vapours and gases The smoke and harmful vapours occurring during the welding are deleterious It is necessary to exhaust them using suitable equipment and at the same time it is necessary to ensure sufficient supply of fresh air 3 5 Risks resulting from flying off sparks It is necessary to remove all flammable objects from the source working area Volatile fla...

Page 5: ...immediate removal of failures and defects reported by the source operator to ensure regular inspections of the source to ensure regular revisions of the source in terms of ČSN 33 1500 and ČSN EN 05 0630 3 9 Regular inspections The aim of the inspection is to ensure failure free operation of the source The inspection term is given with regard to frequency of use and environment in which the source ...

Page 6: ... slip connections their possible tightening or repair Control visually whether the mechanical parts are not released or the safe air distances and surface ways are not disturbed Possible defects must be removed prior to further use b Control of the guard wire The guard wire must not be damaged or interrupted Test the strength of individual interconnections on the connections and connectors by hand...

Page 7: ...low it to cool down The thermal protection automatically restores the source function after cooling down and the yellow indicator TEMP is off ATTENTION After the thermal protection effect put the electrode holder on insulated place so that accidental short circuit could not occur after restoring of the source function and thus a possible accident or damage to property could not occur 4 2 Short cir...

Page 8: ...ldment as near to the welded place as possible 5 1 3 Source connection to supply mains The source is constructed for connection to 5 conductor main TN C S with voltage 3x400V 50Hz see point 2 Installation of the main plug for the source connection and its protection must correspond to the valid standards and electro technical regulations 5 2 Welding process MMA connect the source to the supply mai...

Page 9: ...s MIG MAG switch over the switch 20 into the position 0 disconnect the source from the supply mains by pulling out the fork of the supply 5 3 1 Assembly of the gas bottle Important only a gas bottle with height max 120 cm can be fixed to the source put the bottle on the platform 25 put the bottle into the strap 19 and secure with a chain unscrew the protective cover of the gas bottle remove the se...

Page 10: ... of the pulley mechanism into the leading tube of the torch in length ca 5 cm check whether the wire locked into the grooves in the feeding pulleys when pressing the levers with the pressing pulleys tip over the tension device into a vertical position adjust the pressure using a screw shackle so that the wire electrode could not be deformed and good feeding could be ensured at the same time put a ...

Page 11: ...ertical position 5 3 6 Preparation of the source for welding setting of the welding parameters The source is prepared according to points 5 3 1 to 5 3 5 connect the ground welding cable into the plug 13 and connect to weldment switch over the power switch of the source 20 into the position I check the position of the switch 9 MIG MAG the switch 14 2T press the button 5 segment at m min setting of ...

Page 12: ...ch button after the set time the process finishes automatically the process is repeated by releasing and new pressing of the torch button The switch of the potentiometer 11 must be switched off position 0 for use of the continuous mode of the welding 5 3 10 Process of cyclic welding It is switched on and set with the potentiometer 11 and 12 set the time of the arc burning with the potentiometer 11...

Page 13: ...pressing of the button 4 PROG 5 3 13 Accessing the welding parameters MIG MAG from memory switch over the switch of the welding procedures 9 into the position PROG MIG briefly press the button 4 PROG Pxx is displayed on the lower display list the number of the program whose parameters we want to weld using the button 5 wait for short time until the parameters are displayed start welding 5 4 Weldin...

Page 14: ...le from the plug 6 1 Everyday control This activity is carried out by the source operator It is checked state of the main cable state of the welding cables and torch cleanness of the source 6 2 Regular special inspections The control is made by a worker determined by the source owner for this activity The worker must have a corresponding electro technical qualification When inspecting the worker f...

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