Name of Part
Item to check
Standard values
Magneto
Spark plug
Crank-position
sensor (CPS)
Thermostat
Fuse
Pump impeller
Pump case liner
Guide plate
Propeller shaft
Drive shaft
Starter motor
Anode
Oil seals
2-6
• Sparking performance
Measured using spark tester
• Sparking order
• Alternator (max.)
• Charging performance
• Exciter coil resistance value (low-speed)
(W/R wire to W/L wire)
• Exciter coil resistance value (high-speed)
(Green wire to W/Y wire)
• Lighting coil resistance value
(Y to Y wire)
• Standard plug
• Plug gap
• Gap with encoder ring (flywheel)
• Pickup coil resistance value
(L wire to G wire)
• Opening and closing of thermostat valve
• Capacity
• Wear and cracks
• Damage to bearing
• Wear on lip of oil seal
• Damage to bearing
• Shaft run-out
• Wear on lip of oil seal
• Battery
• Output
• Brush length (wear limit)
• Commutator under-cut (wear limit)
• Commutator diameter (wear limit)
• Corrosion
• 10 mm
(0.39 in)
or more at
350 rpm
• #1
⇒
#2
⇒
#3
• 280 W
• 1,500 rpm12V 16.5A
• 5,500 rpm12V 18.5A
• 515
Ω
± 15%
(Ambient temperature)
• 71.8
Ω
± 15%
(Ambient temperature)
• 0.38
Ω
± 15%
(Ambient temperature)
• CHAMPION: RC10ECC
• 1.0 to 1.1 mm (0.039 to 0.043 in)
• 0.5 to 0.9 mm (0.019 to 0.035 in)
• 0.531
Ω
± 15%
(Ambient temperature)
• Valve start temperature:
52°C (125.6°F)
• Valve full-open temperature:
65°C (149.0°F)
• Valve full-open lift:
3 mm (0.12 in) or more
• 15A
×
2, 30A
×
1
• 0.3 mm (0.012 in) or less (Using
both center holes for reference)
• 12V, 100AH-120AH
• 12V to 0.6 kW
• 12.5 mm (9.5 mm)
0.49 in (0.37 in)
• 0.5 to 0.8 mm (0.2 mm)
0.02 to 0.03 in (0.01 in)
• 30 mm (29 mm)
1.18 in (1.14 in)
Summary of Contents for TLDI 40
Page 1: ...SERVICE MANUAL OIL WASH OIL LEVEL B...
Page 3: ...1 2...
Page 5: ...1 4 2 Outline Dimensions M 1 M 2 P N O S G H I Q D F C B J Y R U L K T A E S...
Page 13: ...1 12...
Page 15: ...2 2...
Page 37: ...2 24...
Page 47: ...1 Power Unit 4 2...
Page 57: ...4 12 Air Compressor Configuration AIR COMPRESSOR 1 2 3 4 4 5 6 7 8 9 10 11 13 12...
Page 62: ...Air Rail Assembly Configuration 1 2 3 4 5 6 7 8 9 4 17...
Page 69: ...4 24 Blue Yellow y i o 8 r 3 q 1 2 t 0 u u w e e 7 8 5 6 5 4 FFP Configuration...
Page 81: ...Piston and Crankshaft 4 36...
Page 93: ...4 48...
Page 97: ...5 4 MAGNETO...
Page 98: ...5 5 Battery EFO TYPE Starter motor ELECTRIC PARTS...
Page 100: ...5 7...
Page 117: ...5 24...
Page 119: ...6 2 1 Configuration GEAR CASE DRIVE SHAFT...
Page 120: ...6 3 GEAR CASE PROPELLER SHAFT...
Page 146: ...Chapter 9 Troubleshooting 1 Troubleshooting Tables 9 2 2 TLDI Self Diagnosing Functions 9 14 9...
Page 171: ...10 4...