Toku TAB-1000, Instruction Manual

Page 1: ...ly read all instructions before operating Or servicing any TOKU tools Air Allied Sales Pacific Pty Ltd Head Office 1 50 Success Street Acacia Ridge Brisbane Queensland Australia 4110 TOKU PNEUMATIC CO...

Page 2: ...ges and labels where a potential dangerous situation could result in serious injury or death if the hazard is not avoided CAUTION This word is used in safety messages and on labels for hazards which c...

Page 3: ...Precautions during operation Basic Precautions Specifications Description of Parts Preparation before operation Before Operation How to Operation Maintenance and Inspection Trouble shooting sales air...

Page 4: ...rope WARNING Safe operation starts from a stable position Do not operate the Air Winch in a unstable position Always have good footing and a stable base when operating the Air Winch WARNING Install h...

Page 5: ...using the Air Winch Do not leave the job site when a load is on the Air Winch Always remove the load before leaving the site WARNING When a load is lifted stay away from the load When the load is lift...

Page 6: ...st the final 3 winds on the drum may lead to wire rope override from the drum If the rope falls from the drum it will cause a sudden shock to the load increasing the tension on the wire rope It will a...

Page 7: ...engrave information directly onto the Air Winch If a crack develops and air leaks through this crack do not operate the Air Winch CAUTION Good maintenance will extend the life of the Air Winch Keep a...

Page 8: ...OF PARTS TAW 300B 300 6 x 37 27 3 4 42 Rc 3 4 M10 x 4 TAW 500 500 8 x 61 20 3 4 75 Rc 3 4 M12 x 4 TAW 1000 1000 10 x 91 11 5 3 9 90 Rc 3 4 M12 x 6 TAW 1500A 1500 12 x 60 8 5 4 1 90 Rc 3 4 M12 x 6 TAW...

Page 9: ...he bottom of the tank on the compressor and drain the accumulated water moisture or oil Make sure clean dry air is used For details and instructions refer to the Compressor Instruction manual Piping C...

Page 10: ...0026 0 0047 0 0069 0 0101 0 0121 0 0158 0 0200 0 6 0 0026 0 0040 0 0059 0 0081 0 0104 0 0135 0 0172 0 7 0 0020 0 0035 0 0053 0 0076 0 0090 0 0119 0 0150 MPa Above table shows the volume of pressure l...

Page 11: ...flush the air inlet area This will prevent any foreign substances from entering the Air Winch CAUTION Before connecting the air hose to the Air Winch apply about 5 cc Lubrication into the Inlet port...

Page 12: ...ing air pressure is 0 4 0 6 MPa If the air pressure is below 0 4MPa or exceeds 0 6MPa this will effect the performance shorten the life of parts or will become a safety hazard It is necessary to keep...

Page 13: ...Torque TAW 300B M8 25 N m TAW 500 M8 25 N m TAW 1000 M12 60 N m TAW 1500A M12 60 N m TAW 2000 M16 120 N m WARNING Please confirm that the direction of the Wire Rope is in the direction of the Arrow a...

Page 14: ...ime to un wind In this case make sure 3 winds on the drum is maintained at all times Also do not over wind the drum since the wire will over ride the drum walls Checking the Wire Rope CAUTION As shown...

Page 15: ...the air motor and drum is ON Operating and Stop Following the instructions below the direction of the operating handle for winding off and winding roll wire rope Once the handle is released the winch...

Page 16: ...speed first then wind roll at the speed needed if there is no problem Make sure the landing site for the load is stable and safe Then lower the load at slow speed Apply the Hand Brake Although this h...

Page 17: ...the wire rope Are there any strands broken If the wire rope is not lubricated properly this will lead to premature wear of the wire Does the Air Winch operate smoothly without abnormal sounds Stop the...

Page 18: ...prevent rust store the hoist in a dry place TROUBLE SHOOTING WARNING If the Air Winch needs to be dis assembled and repaired please bring the Air Winch to a service shop or the dealer ITEM CAUSE COUN...

Page 19: ...s is a high precision manufactured product As a result if the unit does not work Operate properly do not attempt to repair the unit Contact our distributor Air Allied Sales Pacific Pty Ltd Also if par...