Tomahawk 2008 S, User Manual

Page 1: ...reference Improper assembly maintenance or use can void the warranty terms Indoorcycling Group GmbH Happurger Strasse 84 88 90482 Nuernberg Germany info indoorcycling com Tomahawk S Series Model no 2008 S Chain drive Model no 2008 SB Belt drive Version 2 1 Copyright by Indoorcycling Group GmbH 2009 www indoorcycling com ENG 1 ...

Page 2: ...ponents page 20 26 Spare Part Reference List page 27 28 Limited Warranty S X Series page 28 30 Technical specifications The Tomahawk S Series Bike is according to EN 957 a Class S product for professional and or commercial use Such training equipment is intended for the use in training areas of organizations such as fitness clubs or sport associations where access and control is specially regulated ...

Page 3: ...hould not be used by persons weighing more than 290 pounds 130 kg Always wear appropriate athletic clothes and shoes while operating the indoor cycle Do not wear loose clothes that could become caught on the indoor cycle or shoes with loose laces Before using the indoor cycle make sure that you are familiar with the operation of the indoor cycle see pages 8 11 The indoor cycle does not have an ind...

Page 4: ...uestions after reading this manual please contact your local distributor or refer to the website www indoorcycling com Before reading further please familiarize yourself with the parts that are labeled in the drawing below Version 2 1 Copyright by Indoorcycling Group GmbH 2009 www indoorcycling com ENG 4 Emergency Brake Handle Lock Handle Saddle Adjustment Knob Pedal Toe Clip Chain Guard Maintenan...

Page 5: ...S SERIES HOW TO ASSEMBLE THE INDOOR CYCLE ENG 1 3 Version 2 1 Copyright by Indoorcycling Group GmbH 2009 www indoorcycling com ENG 5 SW 17 19mm SW 13 15mm 3mm 6mm hand tight 2 4 ...

Page 6: ...S SERIES 7 Version 2 1 Copyright by Indoorcycling Group GmbH 2009 www indoorcycling com ENG 6 SW 17 19mm SW 13 15mm 3mm 6mm hand tight 5 6 8 Stop mark Stop mark ...

Page 7: ...S SERIES ENG 9 10 Version 2 1 Copyright by Indoorcycling Group GmbH 2009 www indoorcycling com ENG 7 SW 17 19mm SW 13 15mm 3mm 6mm hand tight 11 12 ...

Page 8: ...t not too tight Note In the case of a Bike being fitted with Combi pedals the pedals feature toe clips on one surface and SPD cleats on the opposite surface If desired use the SPD cleats with cycling shoes instead of the toe clips Saddle height adjustment Sit on the saddle and slowly pedal until the right pedal is in the lowest position Your knees should be slightly bent without a dropping of the h...

Page 9: ...a marker your kneecap should be directly above the center of the pedal so that a straight line is created between knee and center of the pedal see the dotted line in image below To adjust the horizontal position of the saddle first dismount the indoor cycle Next loosen the rear adjustment knob slide the saddle forward or backward as required and then retighten the knob Version 2 1 Copyright by Indo...

Page 10: ...addle you may experience back discomfort To adjust the horizontal position of the handlebar first dismount the indoor cycle Check for proper handlebar position by positioning your elbow so that it is touching the front tip of the saddle at a 90 degree angle and checking that the fingertip of your middle finger is touching the handlebar at the mid point If it is not as described then loosen the fore a...

Page 11: ...controlled manner and adjust your desired cadence according to your own abilities Pull the red emergency handle up emergency Stop How to move the indoor cycle Due to the weight of the indoor cycle it is recommended that two persons move it While one person lifts the back of the indoor cycle the second person firmly holds the handlebar and tips the indoor cycle forward until it rolls on the wheels C...

Page 12: ... maintain a hygienic environment First apply a disinfectant spray to the handlebars and the saddle Using a lint free cloth dry the handlebars and the saddle Next apply a small amount of disinfectant to a lint free cloth and clean the adjustment knobs and the lock handles Avoid using strong detergents on the indoor cycle frame Weekly maintenance 1 Apply a small amount of the lubrication spray to a ...

Page 13: ...pply a small amount of lubricant spray to a lint free cloth and clean the saddle post A Next apply a small amount of lubricant spray inside of the rear frame sleeve Then reinsert the saddle post into the frame and adjust it to the desired height Next loosen the rear lock handle and slide the saddle carriage as far backward as possible Apply a small amount of lubricant spray to a lint free cloth an...

Page 14: ... it to the desired height Next loosen the front lock handle and slide the handlebar carriage as far backward as possible Apply a small amount of lubricant spray to a lint free cloth and clean the surface of the handlebar slide Then slide the handlebar carriage as far forward as possible and clean the top of the handlebar slide Finally adjust the handlebar to the desired position Monthly maintenanc...

Page 15: ... chain sit on the saddle place your feet on the pedals move the pedals until the crank arms are horizontal Next push down the emergency brake handle and hold it Then stand on the pedals and rock forward and backward There should be no more than 1 8th inch 2 3 mm of play in the chain If there is too much play in the chain or if the chain makes a clicking noise this indicates that the chain is too l...

Page 16: ...s described at the beginning of this step If necessary readjust the chain Finally retighten the two outer adjustment nuts C and the two axle nuts B and reattach the maintenance covers To avoid damage to the flywheel bearings do not over tighten the axle nuts B Unusual noises or vibrations are indications that the chain has been over tightened or that the flywheel is at an angle Check if belt drive i...

Page 17: ...gns of excessive wear thoroughly soak the brake pad with lubricant spray using the 2 lubrication holes B and then wipe the excess off ENG 5 Some parts of the indoor cycle may become loose as a result of repeated use Check pedals toe clips and pedal straps and make sure that they are properly tightened Next check all exposed screws bolts and nuts and make sure that they are properly tightened Final...

Page 18: ...wear monthly page 12 Check brake system lubricate monthly page 12 15 Check chain play monthly page 15 17 Check chain lubrication monthly page 17 Check pedals toe clip and straps for signs of wear monthly page 17 Check all connections and fixings if they are secure and correctly tighten monthly page 17 Activity Rotation Details found on Examples of Maintenance Plan Charts for in house service techni...

Page 19: ...ke No Production code Observations Action Taken Result Name date Bi Weekly Maintenance Checklist Bike No Production code Observations Action Taken Result Name date Version 2 1 Copyright by Indoorcycling Group GmbH 2009 www indoorcycling com ENG 19 ...

Page 20: ...cycling Group GmbH 2009 www indoorcycling com ENG 20 For optional chain guard please refer to page 23 02 40 C S 08 02 40 CrMo R SX 08 02 40 90 02 40 BE 02 40 C MD20 08 02 40 CrMO L SX 08 02 50 A SX 02 50 02 02 50 01 02 50 06 SX 02 50 04 02 50 03 A SX 02 50 05 SX 02 50 03 B 02 50 01 ...

Page 21: ...S SERIES ENG Flywheel Version 2 1 Copyright by Indoorcycling Group GmbH 2009 www indoorcycling com ENG 21 02 40 H L 02 40 02 Handlebar 02 10 B 08 02 30 02 AL 02 10 E 02 40 08 ES 08 02 40 08 X ...

Page 22: ...me Version 2 1 Copyright by Indoorcycling Group GmbH 2009 www indoorcycling com ENG 22 02 10 A 02 20 04 2004 RA SX 02 42 01 SX 08 02 99 05 02 42 03 SX 08 02 99 03 02 42 02 SX 08 02 42 04 Chain Guard 02 99 02 SX 08 ...

Page 23: ...S SERIES Chain Drive Kit ENG Version 2 1 Copyright by Indoorcycling Group GmbH 2009 www indoorcycling com ENG 23 Cycle Well Kit Optional 01 21 S 02 32 00 02 32 10 02 40 D 02 40 F 4 ...

Page 24: ...S SERIES Version 2 1 Copyright by Indoorcycling Group GmbH 2009 www indoorcycling com ENG 24 Saddle Support 0121VL 3125sw 02 21 AK 02 10 E Pedals 01 40 A2 02 21 05 AL ...

Page 25: ...ERIES ENG Version 2 1 Copyright by Indoorcycling Group GmbH 2009 www indoorcycling com ENG 25 Rear Stabilizer Front Stabilizer 02 11 02 SX08 02 11 06 SX 08 02 11 B 02 11 A 02 11 01 SX 08 02 11 E 02 11 05 B ...

Page 26: ...S SERIES Version 2 1 Copyright by Indoorcycling Group GmbH 2009 www indoorcycling com ENG 26 Protection Plates 02 99 11 02 99 10 ...

Page 27: ...n tensioner 02 40 H L Flywheel bearing 6001Z 02 40 08 ES 08 S Series flywheel Chain Guard 02 42 02 SX 08 Outer chain guard 02 42 04 Plastic cover 02 42 01 SX 08 Inner chain guard 02 99 05 Plastic washer 02 42 03 SX 08 Left cover 02 99 03 Allen bolt M4x15 Pedals 01 40 A 2 Combi Pedals Frame 2004 RASX S Series frame 02 10 A Vertical insert sleeve 02 20 04 Rubber stop handleb tube 02 10 B 08 Pop pin a...

Page 28: ...SX 08 Front Stabilizer 02 11 B Stabilizer mounting kit 02 99 10 Front protection plates 3pc 02 11 A Transport Wheel Rear Stabilizer 02 11 E PVC gasket 02 11 02 SX 08 Rear stabilizer 02 11 06 SX 08 Plastic end cover 02 11 05 B Rubber foot stand 02 99 11 Rear protection plates 3pc S Series Indoor Cycle 10 Year warranty Frame 3 Year warranty Handlebar and saddle assembly brake system excluding brake ...