Tomahawk TR68H, Operation Manual

Page 1: ...TR68H VIBRATORY RAMMER Operations Manual FIND THE HOW TO GUIDE ON YEAR WARRANTY Honda Engine on 3 ...

Page 2: ...2 ...

Page 3: ...ransportation 5 3 Spark Plug 5 4 Air Filter 5 5 Storage 17 17 18 18 19 19 4 Operation 4 1 Application 4 2 Structure 4 3 Before Starting 4 4 To Start 4 5 Operation 4 6 To Stop 14 14 14 14 15 15 16 3 Labeling 3 1 Labeling Locations 9 9 3 2 Safety Labels 10 3 3 Operating Labels 12 6 Troubleshooting 6 1 Rammer Troubleshooting 6 2 Engine Troubleshooting 20 20 21 7 Equipment Size 23 8 Warranty 24 9 Main...

Page 4: ...ic or mechanical including photocopying without express written permission from Tomahawk Power Any type of reproduction or distribution not authorized by Tomahawk Power represents an infringement of valid copyrights and will be prosecuted We expressly reserve the right to make technical modifications even without due notice which aim at improving our ma chines or their safety standards 1 Safety In...

Page 5: ...nual and famil iarize yourself with the location and proper use of all controls Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine 1 2 1 NEVER allow anyone to operate this equipment without proper training People operating this equipment must be familiar with the risks and hazards associated with it 1 2 2 NEVER to...

Page 6: ... from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death 1 3 2 DO NOT smoke while operating machine 1 3 3 DO NOT smoke when refueling engine 1 3 4 DO NOT refuel hot or running engine 1 3 5 DO NOT refuel engine near open flame 1 3 6 DO NOT spill fuel when refueling engine 1 3 7 DO NOT run engine near open flames 1 3 8 ...

Page 7: ...eplace worn or damaged components with spare parts designed and recommended by Tomahawk Power 1 4 7 ALWAYS disconnect spark plug on machines equipped with gasoline engines before servicing to avoid accidental start up 1 4 8 ALWAYS keep machine clean and labels legible Replace all missing and hard to read labels Labels provide important operating instructions and warn of dangers and hazards 2 Techn...

Page 8: ...t Net Torque PTO Shaft Rotation Compression Ratio Carburetor Starting System Oil Capacity Air cooled 4 stroke OHC 60 X 43 mm 121 cm3 3 6 HP 2 7 kW 3 600 rpm 5 5 lb ft 7 5 Nm 2 500 rpm Counterclockwise 8 5 1 Float Type Recoil 0 29 US qt 0 28 L 2 2 Egnine Data ...

Page 9: ...9 3 Labeling 3 1 Label Locations ...

Page 10: ... for ordering information CAUTION For optimal control performance and minimal hand arm vibration grasp handle as shown DANGER Engines emit carbon monoxide operate only in well ventilated areas Read the Operation Manual for machine information No sparks flames or burning objects should be near the machine Shut off the engine before refueling Use only clean filtered unleaded gasoline CAUTION Use onl...

Page 11: ... system cover is removed improperly the springs can eject Guaranteed sound power level in dB A A nameplate listing the model number and serial number is attached to each unit Please record the information found on this plate so it will be available if the nameplate lost or damaged ...

Page 12: ...ngine Turn the engine switch to OFF position FUEL VALVE Closed Open Engine stop button Press to stop engine Choke O Open I Closed NOTICE Throttle control lever Turtle Idle or Slow Rabbit Full or Fast 12 3 3 Operating Labels Tomahawk Jumping JX machines use international pictorial labels where needed These labels are described below ...

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Page 14: ... end of the foot Replenish oil if oil is not visi ble at the window For lubrication use automobile engine oil of SAE 10W 30 Fill the fuel tank with regular gasoline unleaded Simultaneously check engine oil and make it a habit to replenish on the earlier side Low lubrication oil level may result in engine seizure due to consumption during operation Nevertheless oil level should be checked prior to ...

Page 15: ... for 5 minutes at low speed to warm the engine 2 Move the throttle lever quickly to the FULL OPEN position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring 3 After starting the tamping action adjust the jumping motion to suit the particular soil condition by lightly controlling the throttle lever When the engine speed falls between the set values shown on the ...

Page 16: ... surface of the foot at its rear end contacts the ground 7 To stop the tamping action move throttle lever quickly from the FULL OPEN to IDLE position 4 6 To Stop 4 6 1 Normal Shutdown 1 With the throttle lever closed from ON to OFF run the engine for 3 5 minutes at low speed and after the temperature is lowered turn the switch to the position 2 Close the fuel shut off valve by moving the fuel cock ...

Page 17: ...ntenance Change ramming system oil after first 50 hours of operation Change ramming system oil after first 50 hours of operation Note If engine performance is poor check clean and replace air filter elements as needed Daily before starting Check engine oil level Inspect fuel lines fittings Clean engine s cooling fins Clean and check spark plug Replace Spark Plug Change ramming system oil Clean muff...

Page 18: ...r filter faces up After laying the rammer down make sure that there is no leak from the fuel from cap c 7 Make sure lifting device has enough capacity to hold machine see identification plate on machine for weight Use central lifting point a when lifting machine 8 Use trolley kit not included for short distance transportation Visit www tomahawk power com for wheel kit accessories and more 5 3 Spar...

Page 19: ... tank cap and engine oil plug securely andwait until the engine and machine are cooled down After laying it down make sure that there is no fuel or oil leak if fuel leaks drain the tank 5 5 1 Long Term Storage Drain fuel from fuel tank fuel line and carburetor Remove spark plug and pour a few drops of motor oil into cylinder Crank engine 3 to 4 times so that oil reaches all internal parts Clean ex...

Page 20: ...s incorrectly set Set throttle lever to correct position Oil in excess Drain excess oil Bring to correct level Clutch slips Replace or adjust clutch Spring failure Replace spiral spring Improper engine speed Adjust engine speed to correct operating RPM setting Engine rotates but amplitude not uniform or does not strike ...

Page 21: ...system and replace with fresh fuel Air filter clogged Clean or replace air filter Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Cylinder worn Replace cylinder Spark plug loose Tighten spark plug Air cleaner clogged Clean or replace air cleaner Air in fuel line Bleed remove air from fuel line Fuel level in carburetor float chamber improper Adjust carburetor float C...

Page 22: ...ed with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug Governor adjustment improper Adjust governor to correct lever Governor spring defec ve Clean or replace igni on Fuel flow restricted Check en re fuel system for leaks or clogs Air taken in through suc on line Check suc on line Debris in recoil starter track Clean recoil starter asse...

Page 23: ...7 Equipment Size 23 ...

Page 24: ...ns Has not been damaged by accident misuse or abuse Has not been tampered with or repaired by any unauthorized person Theowner is responsible for the cost of transportation to and from the authorized repairer and the unit is at the risk while in transit to and from the repairer Impact damage is not covered under warranty Clutches are not covered under any warranty Engines are officially guaranteed ...

Page 25: ...intenance and routine service are essential to the long life of your tamping rammer Adhere reading through this manual thoroughly you will find that you can do some of the regular maintenance yourself However when in need of parts or major service be sure to see your dealer For your convenience we have provided this space to record relevant data about your tamping rammer 25 ...

Page 26: ...nd understand how many passes of your plate compactor are needed to achieve the optimum compaction Every layer of compacted soil meets a specific percentage on the proctor curve Through soil testing it is possible to identify optimum moisture Soil testing mea sures the soil density compared to the degree of compaction specifications as well as the effect of the moisture A common laboratory method c...

Page 27: ...eater like sand Water drains easily through the soils particles of granular soils The larger the particles the larger the equipment needed to achieve lower frequencies and higher compaction force Plate compactors are typically the best option for compacting granular soils however depend ing on the vibration frequency and particle size reversible plate compactors and double drum rollers may be more...

Page 28: ...ease density 5 3 6 Types of compaction There are four types of compaction that can be applied to soils or asphalt Each one takes place using one of the two types of the forces explained above static or vibratory 1 Vibration Periodic motion of particles with rotating weight in opposite directions from a position of equilibrium 2 Impact An action of one object coming into contact with another 3 Knea...

Page 29: ...TR68H VIBRATORY RAMMER Operations Manual 29 ...

Page 30: ... TANK AND HANDLE 17 ...

Page 31: ...082024 6 15 Spring Washer M8 12080000 6 16 Nut M8 13080000 4 17 Lock Nut M8 13080001 2 18 Engine Shield Right 1102 00068 2 1 19 Washer M10 11100000 4 20 Spring Washer M10 12100000 8 21 Bolt M10x20 15100200 4 22 Allen Screw M10x25 16100253 4 23 Shock Absorber Assy 1101 03000 4 2 24 1 25 4 28 2 26 Wrench 12x14 70000038 1 27 Wrench 13x16 70000039 1 29 Engine Shield Left 1102 00067 2 1 30 Bolt M8x16 1...

Page 32: ... CRANK CASE ASSEMBLY ...

Page 33: ...2100000 4 22 Nut M10 13101410 4 23 Key 5x19 20050519A 1 24 Pinion 1101 00016 4 1 25 Circlip Φ35 18350001 1 26 Bearing 6007 216007 1 27 Spacer 1101 00015 1 1 28 Bearing 6007 216007 Z 1 29 Spacer 1101 00014 1 1 30 Oil Sealing TCΦ52xΦ40x4 2540520702 1 31 O RingΦ92x4 2609204 1 32 Clutch Drum 1101 00013 4 1 33 O Ring Φ95x2 4 260952 4 1 34 Engine 25100002 1 35 Key 4x13 20040013D 1 36 Bolt M8x40 15080400...

Page 34: ... CYLINDER AND FOOT ASSEMBLY NOT INCLUDED ...

Page 35: ... M20 14200002 1 19 Oil Level Gauge 1101 00004 4 1 20 Sealing M16 14160002 1 21 Plug M16x1 5x12 70161512 1 22 Spring Cylinder 1101 00003 4 1 23 Main Spring 1101 20000 4 2 24 Lock Nut M12 13120001 4 25 Spring Washer M12 12120000 4 26 Foot Plate 1101 00001 4 1 27 Handle Bar 1101 00007 4 1 28 Plug M10x1x16 70101016 1 29 Washer M10x1 70000004 1 30 Allen Screw M10x30 16103015 4 31 Allen Screw M10x45 161...

Page 36: ...his steel rammer shoe is preferred by utility contractors and landscapers for its ability to work in confined spaces and economically priced to replace your JX60H vibratory rammer s shoe Fits Tomahawk JX60H model rammers AVAILABLE AT TOMAHAWK POWER COM Power Your World MODEL JX60H 4SHOE ...

Page 37: ...rge and small This is the best tool for headache free rammer transport Perfectly balanced simply line up the wheels to the rammer shoe hook the wheels into the lifting handle and roll away Fits Tomahawk TR68H and JX60H model rammers MODEL TR68H WHEEL AVAILABLE AT TOMAHAWK POWER COM Power Your World ...

Page 38: ...000 sq ft in less than 10 minutes Compatible with major manufacturer wands 1 Year Product Warranty 1 6 HP Vibratory Concrete Screed Part TVSA H 1 6 HP Honda GX35 Engine Aluminum Magnesium blades available from 8ft 14ft Finish concrete 4X faster than other screed methods 360 adjustable handle placement 3 Year Engine Warranty 1 Year Product Warranty 6 Early Entry Green Concrete Saw Part TFS6H 5 5 HP...

Page 39: ...0 to 6013 Includes wheel kit for job site portability 2 Year Product Warranty INVERTER SERIES 210 Amp Portable Welder Generator Part TWG210A Steady 50 210 Amp DC welding output 60 Duty Cycle for extended use Suitable for welding rods from 6010 to 7024 Electric Key Start with battery included 2 Year Product Warranty 3 7 Gallon 3HP Backpack Fogger Part TMD14 Turbo Boosted Pump with 40ft Horizontal R...

Page 40: ...r equipment and spare parts are needed at the drop of a hat With same day shipping and faster delivery times count on Tomahawk to keep you powered throughout the day With long lasting parts and engines Tomahawk equipment will be the star of your fleet for years to come Visit www tomahawk power com to get started today Power Your World FACEBOOK facebook com TomahawkPowerUSA YOUTUBE youtube com Toma...