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13 

MAINTENANCE 
 
Maintenance Operations 

The vehicle is easy to maintain, yet maintenance is imperative for 
perfect performance. Particularly important operations include regular 
lubrication of individual assemblies, gearbox oil changes, cleaning of 
parts affecting engine operation (spark plug, exhaust system, fuel 
system) and checking of safety-related riding components (tire 
pressure, operation of lights and brakes, tightness of bolts and nuts). 
The maintenance table defines maintenance works in certain intervals 
in km and months - 

consider whichever comes first

 - for the period 

up to 20.000 km or 24 months. 
 

Lubricants 

For the gearbox apply the automatic gearbox oil: ATF A or ATF F. For 
lubrication of other vehicle components (see the maintenance 
schedule), application of SAE 30 grade engine oil and LIS 2 grease is 
recommended. 
 

Gearbox Oil Change 

Oil should be changed when the engine is still warm. Remove the right 
side shield; release three threaded plugs (1, 2, 3, Fig. 8) on the right 
side of the engine casing, and let the oil drain completely. Retighten oil 
draining plug (3, Fig. 8) and pour approx. 300 cm

3

 of oil through the  

 

 
 
refilling opening (1, Fig. 8), so that oil level reaches the control 
opening (2, Fig. 8). Then, retighten the oil refilling and control opening 
plugs.

 

 

 

Fig. 8 

Summary of Contents for FLEXER 45

Page 1: ...FLEXER USER S MANUAL navodilo za uporabo HANDBUCH...

Page 2: ...1 TOMOS USER S MANUAL FLEXER 45...

Page 3: ...e 13 Fuse Replacement 14 Cleaning 14 Fuel System Cleaning 14 Exhaust System Cleaning 15 Vehicle Cleaning 16 Checks and Adjustments 16 Engine Oil Level Check 16 Bowden Adjustment 16 Transmission Chain...

Page 4: ...ner is specifically warned that any modification to the exhaust system can only result in the vehicle s deteriorated operation without any positive effects on engine performance and causes higher air...

Page 5: ...45 km h Fuel consumption 1 8 100km VARIANT A24C Compression ratio 6 1 Engine power 1 0 kW at 3500 min 1 Torque 3 1 Nm at 2500 min 1 Maximum speed 30 km h Fuel consumption 2 2 100km VARIANT A24D Compr...

Page 6: ...5 BOSCH W7AC Spark plug A24C A24D A24E Bosna F75 Champion L86 Spark plug electrode clear 0 8 mm Headlight 12V 25W 25W 12V 4W Tail light 12V 5W Stop light 12V 15W Speedometer illumination 12V 2W Direct...

Page 7: ...irection indicator signal light version 11 Oil level signal light version 12 Main beam signal light 13 Low beam signal light 14 Luggage carrier 15 Engine oil reservoir cap version 16 Battery version 1...

Page 8: ...7 1 2 3 4 5 6 7 8 9 Fig 1 Fig 2 10 11 12 13...

Page 9: ...8 Fig 3 27 26 14 15 16 17 18 19 20 21 22 23 24 25...

Page 10: ...9 Fig 5 Fig 4 4 3 2 6 7...

Page 11: ...it till oil comes from reservoir Tighten the bolt Engine starting Open the fuel cock Fig 6 Note A fuel supply shot B fuel supply on C reserve If the engine is cold press the cold start lever B Fig 7 K...

Page 12: ...d longer than 5 seconds Should the electric starter fail to start the engine start the engine by using the kick starter lever or pedals depending on version When using the choke allow the engine to ru...

Page 13: ...rove lubrication and headlight operation The vehicle is shut down by closing the throttle lever and switching the STOP button to the position off 6 Fig 5 Then close the fuel cock position A Fig 6 If t...

Page 14: ...ider whichever comes first for the period up to 20 000 km or 24 months Lubricants For the gearbox apply the automatic gearbox oil ATF A or ATF F For lubrication of other vehicle components see the mai...

Page 15: ...an authorized service agent Caution Do not install a fuse with higher capacity than specified An incorrect fuse could seriously damage the electrical system or even cause a fire CLEANING Fuel System C...

Page 16: ...exhaust duct exhaust pipe inlet opening piston crown and cylinder compression chamber Fig 11 Caution exhaust system is equipped with catalysts so do not enter into the exhaust pipe with any tools wir...

Page 17: ...gine this means the oil level is low and immediate topping up is required Caution Electric starter version the warning light must come on when the ignition key is turned to ON If does not the fault sh...

Page 18: ...in tension adjuster 27 Fig 3 on the rear wheel axle After the adjustment retighten the nuts on the both side of axle that were party released for the adjusting Bolt and Nut Tightness Periodically chec...

Page 19: ...ecessary 7 Air filter oiling 8 Cylinder head piston head exhaust duct 9 Cylinder and exhaust pipe Interval km 1 000 3 000 10 000 15 000 20 000 Interval months 2 6 12 18 24 Checks and adjustments 10 Ge...

Page 20: ...ry in the box with the connection shoes upwards Applying the bolts supplied with the battery connect the blue color electric cable to the blue color battery connection shoe and the red color electric...

Page 21: ...et spark or electrodes in a short circuit Spark plug electrodes frequently in a short circuit Clean soot build up from the cylinder head and piston head Spark plug electrodes are worn out Adjust the e...

Page 22: ...gearbox change with the specified oil The clutch takes excessively long to switch to the second gear or does not switch at all Reduced engine power clean the exhaust silencer The clutch is stuck try...

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