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SAVE THIS MANUAL         

 

Keep  this  manual  for  the  safety 

warnings  and  precautions,  assembly, 
operating,  inspection,  maintenance  and 
cleaning  procedures.  Write  the  product’s 
serial  number  in  the  back  of  the  manual 
near the assembly diagram (or month and 
year  of  purchase  if  product  has  no 
number). Keep this manual and the receipt 
in  a  safe  and  dry  place  for  future 
reference. 

 

IMPROTANT SAFETY INFORMATION 

In this manual, on the labeling, and all 
other  information  provided  with  this 
product: 
This  is  the  safety  alert  symbol.  It  is 
used  to  alert  you  to  potential  personal 
injury  hazards.  Obey  all  safety 
messages  that  follow  this  symbol  to 
avoid possible injury or death. 
         

DANGER

  indicates  a  hazardous 

situation  which,  if  not  avoided,  will 
result in death or serious injury. 
          WARNING: WARNING indicates a 
hazardous  situation  which,  if  not 
avoided,  could  result  in  death  or 
serious injury. 
          CAUTION:  CAUTION,  used  with 
the  safety  alert  symbol,  indicates  a 
hazardous  situation  which,  if  not 
avoided,  could  result  in  minor  or 
moderate injury. 
         

NOTICE:

NOTICE  is  used  to 

address  practices  not  related  to 
personal injury. 

 
 
 
 
 
 

SAFETY WARNINGS AND 

PRECAUTIONS 

 

WARNING:

 When using tool, basic safety 

precautions  should  always  be  followed  to 
reduce  the  risk  of  personal  injury  and 
damage to equipment. 
 

Read all instructions before using this 

tool! 

 
 
 
 
 

 
 
 

Work Area Precautions 

1. 

Keep your work area clean and well 
lit.

  Cluttered  benches  and  dark  areas 

invite accidents. 

2. 

Do  not  operate  power  tools  in 
explosive  atmospheres,  such  as  in 
the  presence  of  flammable  liquids, 
gases,  or  dust.

  Power  tools  create 

sparks  which  may  ignite  the  dust  or 
fumes. 

3. 

Keep  bystanders,  children,  and 
visitors  away  while  operating  a 
power  tool. 

Distractions  can  cause 

you  to  lose  control.  Protect  others  in 
the  work  area  from  debris  such  as 
chips  and  sparks.  Provide  barriers  or 
shields as needed. 

 
 

 
 
 
 
 
 
 

WARNING! 

 

READ AND UNDERSTAND ALL INSTRUCTIONS 

Failure to follow all instructions listed below may result in 

electric shock, fire, and/or serious injury. 

SAVE THESE INSTRUCTIONS 

Summary of Contents for 597076

Page 1: ...1 16 1 ...

Page 2: ... the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury SAFETY WARNINGS AND PRECAUTIONS WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using thi...

Page 3: ...ull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 6 When operating a power tool outside sue an outdoor extension cord marker W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 1 Stay alert Watch what...

Page 4: ...s and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service 1 Tool service must be performed only by qualified repair...

Page 5: ...t of ears 8 Prevent accidental fires Remove any combustible material from the work area a When possible move the work to a location well away from combustible protect the combustibles with a cover made of fire resistant material b Remove or make safe all combustible materials for a radius of 35 feet 10 meters around the work area Use a fire resistant material to cover or block all open doorways wi...

Page 6: ...d gases ℓ Follow the American Conference of Governmental Industrial Hygienists recommendations for Threshold Limit Values TLV s for fumes and gases ℓ Have a recognized specialist in Industrial Hygiene or Environmental Services check the operation and air quality and make recommendations for the specific welding or cutting situation 10 Always keep hoses away from welding cutting spot Examine all ho...

Page 7: ...ts from other systems may cause personal injury and damage components within 15 People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker 16 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to...

Page 8: ...A 10 200 Duty Cycle 35 200A 60 153A 100 118A No Load Voltage V 66 Efficiency 85 Protection Class IP21S Dimension mm 367 185 320 Insulation Grade F Weight kg 8 9 1 2 3 4 5 6 7 8 A B C D 8 7 6 5 4 3 2 1 D C B A Title Number Revision Size A3 Date 24 Sep 2004 Sheet of File D 技 术 资 料 焊 接 电 源 符 号 ddb Drawn By S 1 2 3 4 A B C D 4 3 2 1 D C B A Title Number Revision Size A4 Date 13 Aug 2002 Sheet of File ...

Page 9: ...g Your Work Area 1 You must have a sturdy work table that is open below the area you are welding Molten slag will be blown through the work metal and must be able to fall away freely 2 Your work table must allow the work metal to be firmly clamped to prevent it accidentally falling or moving 3 The floor and surrounding area of your work site must not be flammable A clean cement floor is recommende...

Page 10: ...s OFF 2 Digital Amps Meter Shows actual welding current which will vary during operation 3 Thermal Overload Indicator Lamp This light will come on and the device will shut down if the tool becomes overheated Stop trying to use the cutter while leaving the power switch onto allow the cooling fan to operate and the lamp will turn off automatically when the machine cools down Please pay attention to ...

Page 11: ...possible to the workpiece without damaging the cable during welding 6 Assemble the desired accessories and rod inside the tip of the TIG Torch handle a Unscrew the Ceramic Nozzle 6A on the Torch Handle 4A b Unscrew the Collect Housing 5A c Place a 5 32 prepared tungsten welding rod not included into the torch d Screw the Collect Housing and Ceramic Nozzle back onto the Torch 7 Connect a hose and c...

Page 12: ...d and hold it near the workpiece 15 If too much current is drawn from the welder the Thermal Overload protector will activate the Overload indicator will light and the welder will turn off until it cools down It will automatically reset DANGER To prevent serious injury and death If the operator is not holding the Torch it must be sitting on a nonconductive nonflammable surface Arc stick Connection...

Page 13: ...ommonly used to weld thin sections of stainless steel and non ferrous metals such as aluminum magnesium and copper alloys The process grants the operator greater control over the weld than competing procedures such as shielded metal arc welding and gas metal arc welding allowing for stronger higher quality welds However GTAW is comparatively more complex and difficult to master and furthermore it ...

Page 14: ...c d 6 0 2 4 3 2 2 4 3 2 150 200 10 15 3 4 c d 8 0 3 2 4 0 3 2 4 0 160 220 12 18 4 5 d 12 0 3 2 4 0 3 2 4 0 180 240 12 18 6 8 d 5 ALUMINUM WELDING PARAMETER Aluminum thickness Tungsten diameter Wire diameter Welding current Argon flux Clearance size Clearance form mm mm mm A L min mm 0 6 1 0 1 6 0 1 0 25 40 4 5 1 a b 1 0 1 0 1 6 0 1 6 40 60 4 7 1 a b 1 5 1 0 1 6 0 1 6 60 90 6 9 1 b 2 5 1 6 2 4 1 6 ...

Page 15: ...rom thermal overload stop all use Have the welder inspected and repaired by a qualified service technician 6 Store the welder and accessories in a clean and dry location 7 Periodically disassemble and clean the Torch Head components with steel wool Replace burnt cracked distorted or coated components Refer to the assembly drawing on page 11 8 To gain access to the internal components of the unit r...

Page 16: ...amp is attached is clean exposed metal free of dirt paint and oil No weld output high temperature light on 1 Welder overheated 2 Duty cycle or amps too high 3 Airflow is blocked 1 Allow unit to cool with the fan on 2 Reduce duty cycle or amps 3 Clean vents and fan out with compressed air Erratic or improper arc or welding output 1 Bad weld connections 2 Polarity incorrect 3 Workpiece painted or di...

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