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atmospheres containing 

h.  Dangerously 

reactive 

or 

flammable  gases,  vapors,  liquids, 
and dust. 

i.  Provide  adequate  ventilation  in 

work 

areas 

to 

prevent 

accumulation of flammable gases, 
vapors,  and  dust.  Do  not  apply 
heat  to  a  container  that  has  held 
an  unknown  substance  or  a 
combustible 

material 

whose 

contents,  when  heated,  can 
produce  flammable  or  explosive 
vapors. 

Clean 

and 

purge 

containers  before  applying  heat. 
Vent  closed  containers,  including 
castings, 

before 

preheating, 

welding, or cutting. 

 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

9.  Avoid  overexposure  to  fumes  and 

gases.  Always  keep  your  head  out  of 
the fumes. Do not breathe the fumes. 

Use enough ventilation or exhaust, or 
both,  to  keep  fumes  and  gases  from 
your breathing zone and general area. 

 

Where ventilation is questionable, 
have  a  qualified  technician  take 
an air sampling to determine the 
need  for  corrective  measures. 
Use  mechanical  ventilation  to 
improve air quality. If engineering 
controls  are  not  feasible,  use  an 
approved respirator. 

 

Work in a confined area only if it 
is  well  ventilated,  or  while 
wearing 

an 

air-supplied 

respirator. 

 

Follow  OSHA  guidelines  for 
Permissible 

Exposure 

Limits 

(PEL’s)  for  various  fumes  and 
gases. 

 

Follow the American Conference 
of 

Governmental 

Industrial 

Hygienists  recommendations  for 
Threshold  Limit  Values  (TLV’s) 
for fumes and gases. 

 

Have  a  recognized  specialist  in 
Industrial 

Hygiene 

or 

Environmental  Services  check 
the operation and air quality and 
make  recommendations  for  the 
specific 

welding 

or 

cutting 

situation. 

10. 

Always keep hoses away from 

welding/cutting spot. 

Examine all 

hoses and cables for cuts, burns, or 
worn areas before each use. If any 
damaged areas are found, replace the 
hoses or cables immediately. 

11. 

Read and understand all 

instructions and safety precautions 
as outlined in the manufacturer’s 

WARNING 

INHALATION HAZARD: Welding and Plasma Cutting 

Produce 

TOXIC FUMES. 

Exposure  to  welding  or  cutting  exhaust  fumes  can 
increase the risk of developing certain cancers, such 
as cancer of the larynx and lung cancer. Also, some 
diseases that may be linked to exposure to welding 
or plasma cutting exhaust fumes are: 
a.

 

Early onset of Parkinson’s Disease 

b.

 

Heart disease 

c.

 

Ulcers 

d.

 

Damage to the reproductive organs   

e.

 

Inflammation of the small intestine or stomach   

f.

 

Kidney damage 

g.

 

Respiratory  diseases  such  as  emphysema, 
bronchitis, or pneumonia 

Use  natural  or  forced  air  ventilation  and  wear  a 
respirator approved by NIOSH to protect against the 
fumes produced to reduce the risk of developing the 
above illnesses. 

Summary of Contents for 597076

Page 1: ...1 16 1 ...

Page 2: ... the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury SAFETY WARNINGS AND PRECAUTIONS WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using thi...

Page 3: ...ull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 6 When operating a power tool outside sue an outdoor extension cord marker W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 1 Stay alert Watch what...

Page 4: ...s and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service 1 Tool service must be performed only by qualified repair...

Page 5: ...t of ears 8 Prevent accidental fires Remove any combustible material from the work area a When possible move the work to a location well away from combustible protect the combustibles with a cover made of fire resistant material b Remove or make safe all combustible materials for a radius of 35 feet 10 meters around the work area Use a fire resistant material to cover or block all open doorways wi...

Page 6: ...d gases ℓ Follow the American Conference of Governmental Industrial Hygienists recommendations for Threshold Limit Values TLV s for fumes and gases ℓ Have a recognized specialist in Industrial Hygiene or Environmental Services check the operation and air quality and make recommendations for the specific welding or cutting situation 10 Always keep hoses away from welding cutting spot Examine all ho...

Page 7: ...ts from other systems may cause personal injury and damage components within 15 People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker 16 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to...

Page 8: ...A 10 200 Duty Cycle 35 200A 60 153A 100 118A No Load Voltage V 66 Efficiency 85 Protection Class IP21S Dimension mm 367 185 320 Insulation Grade F Weight kg 8 9 1 2 3 4 5 6 7 8 A B C D 8 7 6 5 4 3 2 1 D C B A Title Number Revision Size A3 Date 24 Sep 2004 Sheet of File D 技 术 资 料 焊 接 电 源 符 号 ddb Drawn By S 1 2 3 4 A B C D 4 3 2 1 D C B A Title Number Revision Size A4 Date 13 Aug 2002 Sheet of File ...

Page 9: ...g Your Work Area 1 You must have a sturdy work table that is open below the area you are welding Molten slag will be blown through the work metal and must be able to fall away freely 2 Your work table must allow the work metal to be firmly clamped to prevent it accidentally falling or moving 3 The floor and surrounding area of your work site must not be flammable A clean cement floor is recommende...

Page 10: ...s OFF 2 Digital Amps Meter Shows actual welding current which will vary during operation 3 Thermal Overload Indicator Lamp This light will come on and the device will shut down if the tool becomes overheated Stop trying to use the cutter while leaving the power switch onto allow the cooling fan to operate and the lamp will turn off automatically when the machine cools down Please pay attention to ...

Page 11: ...possible to the workpiece without damaging the cable during welding 6 Assemble the desired accessories and rod inside the tip of the TIG Torch handle a Unscrew the Ceramic Nozzle 6A on the Torch Handle 4A b Unscrew the Collect Housing 5A c Place a 5 32 prepared tungsten welding rod not included into the torch d Screw the Collect Housing and Ceramic Nozzle back onto the Torch 7 Connect a hose and c...

Page 12: ...d and hold it near the workpiece 15 If too much current is drawn from the welder the Thermal Overload protector will activate the Overload indicator will light and the welder will turn off until it cools down It will automatically reset DANGER To prevent serious injury and death If the operator is not holding the Torch it must be sitting on a nonconductive nonflammable surface Arc stick Connection...

Page 13: ...ommonly used to weld thin sections of stainless steel and non ferrous metals such as aluminum magnesium and copper alloys The process grants the operator greater control over the weld than competing procedures such as shielded metal arc welding and gas metal arc welding allowing for stronger higher quality welds However GTAW is comparatively more complex and difficult to master and furthermore it ...

Page 14: ...c d 6 0 2 4 3 2 2 4 3 2 150 200 10 15 3 4 c d 8 0 3 2 4 0 3 2 4 0 160 220 12 18 4 5 d 12 0 3 2 4 0 3 2 4 0 180 240 12 18 6 8 d 5 ALUMINUM WELDING PARAMETER Aluminum thickness Tungsten diameter Wire diameter Welding current Argon flux Clearance size Clearance form mm mm mm A L min mm 0 6 1 0 1 6 0 1 0 25 40 4 5 1 a b 1 0 1 0 1 6 0 1 6 40 60 4 7 1 a b 1 5 1 0 1 6 0 1 6 60 90 6 9 1 b 2 5 1 6 2 4 1 6 ...

Page 15: ...rom thermal overload stop all use Have the welder inspected and repaired by a qualified service technician 6 Store the welder and accessories in a clean and dry location 7 Periodically disassemble and clean the Torch Head components with steel wool Replace burnt cracked distorted or coated components Refer to the assembly drawing on page 11 8 To gain access to the internal components of the unit r...

Page 16: ...amp is attached is clean exposed metal free of dirt paint and oil No weld output high temperature light on 1 Welder overheated 2 Duty cycle or amps too high 3 Airflow is blocked 1 Allow unit to cool with the fan on 2 Reduce duty cycle or amps 3 Clean vents and fan out with compressed air Erratic or improper arc or welding output 1 Bad weld connections 2 Polarity incorrect 3 Workpiece painted or di...

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