Toolex 597077, Instruction Manual

Page 1: ...1 27 1 ...

Page 2: ... the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury SAFETY WARNINGS AND PRECAUTIONS WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using thi...

Page 3: ... Power Cord to carry the tool or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 6 When operating a power tool outside sue an outdoor extension cord marker W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Perso...

Page 4: ... tools are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired 7 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommende...

Page 5: ... or any flammable substances Wear dry insulating gloves and protective clothing d Wear an approved head covering to protect the head and neck Use aprons cape sleeves shoulder covers and bibs designed and approved for welding and cutting procedures e When welding cutting overhead or in confined spaces wear flame resistant ear plugs or ear muffs to keep sparks out of ears 8 Prevent accidental fires ...

Page 6: ... sampling to determine the need for corrective measures Use mechanical ventilation to improve air quality If engineering controls are not feasible use an approved respirator Work in a confined area only if it is well ventilated or while wearing an air supplied respirator Follow OSHA guidelines for Permissible Exposure Limits PEL s for various fumes and gases Follow the American Conference of Gover...

Page 7: ...ike a cylinder Do not use cylinders that have been dented Cylinder caps should be used when moving or storing cylinders Empty cylinders should be kept in specified areas and clearly marked empty 13 Never use oil or grease on any inlet connector outlet connector or cylinder valves 14 Use only supplied Torch on this Inverter Air Plasma Cutter Using components from other systems may cause personal in...

Page 8: ...rrent A 10 200 10 200 No load voltage V 64 64 AC Pulse frequency Hz 0 2 20 DC Pulse frequency Hz 0 2 500 0 2 500 Pulse and empty ration 1 99 1 99 AC frequency Hz 20 150 AC clean width 20 20 AC clean scope 15 40 Current up down slope time S 0 15 0 15 Gas pre flow time S 0 1S 0 1S Gas post flow time S 0 99 95 0 99 95 Rated duty cycle 35 200 60 152 100 118 35 200 60 152 100 118 Efficiency under rated...

Page 9: ...e a sturdy work table that is open below the area you are cutting Molten slag will be blown through the work metal and must be able to fall away freely 2 Your work table must allow the work metal to be firmly clamped to prevent it accidentally falling or moving 3 The floor and surrounding area of your work site must not be flammable A clean cement floor is recommended The cutting process will ejec...

Page 10: ...ling Panel Instruction DC TIG 200 The welding machine control panels as above shows are used for functions selection and parameter enactment It includes figure display window adjustment knob and LBD indicator light NOTE THE LEB INDICATOR LIGHT ILLUMINATION SHOW THE STATE YOU ARE Gas bottle trailer for holding it 2 1 3 5 4 ...

Page 11: ...to right in order the indicator on position stands for current estate AUTO means automatic welding and nothing can be adjusted except current MMA means MMA welding PULSE TIG means TIG welding with pulse function TIG means the common TIG welding 15 2 4T 2T selection button Selecting 4T 2T procedure functions TIG welding divides into 2T action non self lock and 4T action self lock both AC PULSE TIG ...

Page 12: ...indicator on adjust ADJUSTMENT PAR 6 button to set GAS PRE FLOW GAS POST FLOW time 3 0s 99 9 0s When the STARTING AMP indicator on adjust ADJUSTMENT PAR 6 button to set STARTING AMP FINAL AMP Current 315 270 250 15A and using the same way to adjust beforehand for the followings CURRENT UP SLOPE CURRENT DOWN SLOPE time 15 0S TIG 315 270 250 15A BASE AMP PEAK AMP current 315 270 250 15A PULSE WIDTH ...

Page 13: ...e constant current output estate 5 PEAK AMP the peak value current when pulse outputting 6 PULSE WIDTN Time proportion of peak value current when pulse outputting which controls the welding line deep and realize entire position welding and sheet welding 7 PULSE FREQ Working frequency when pulse outputting 8 AC FREQ Output frequency of AC working 9 CLEAN WIDTN the time proportion of minus direction...

Page 14: ...in after welding is finished at this time the welding current begin down to end ARC current and retain it The welding machine stops outputting current after releasing torch switch for the second time 18 4 parameter adjustment towards the left You can choose any procedure function among GAS PRE FLOW GAS POST FLOW STARTING AMP FINAL AMP CURRENT UP SLOPE CURRENT DOWN SLOPE TIG AC PULSE FREQUENCY BASE...

Page 15: ...AC CLEAN WIDTH 40 40 CLEAN SCOPE 30 15 Long time pressing this button can realize speediness adjustment This button just can adjust these parameters from high to low Also it can used for adjusting welding current from low to high when the STICK is used This welding machine can auto save data when it is power off which could be used directly of next time NOTE Protection Code May showed on the digit...

Page 16: ...efore plugging the MMA welding plug As the following picture show AC DC TIG 200 MMA Welding As for this kind welder MMA welding is not recommended OPERATION Note Before beginning please read and understand all the safety precautions staring on page 1 and especially the section Specific Safety Rules starting on page 3 1 Connect the TIG torch control cable plug and gas outlet hose as shown on page 9...

Page 17: ...nto the torch d Screw the Collect Housing and Ceramic Nozzle back onto the Torch 4 Connect a hose and coupling from the gas regulator on an Argon gas tank none included to the Argon Gas Inlet on the back of the unit Follow the gas cylinder manufacturer s instructions for set up and use 5 Verify that the Power Switch is in the off position then plug the 230V line cord plug into an appropriate 230V ...

Page 18: ...de 804 will be showed on the digital display at the same time the welder will turn off until it cools down It will automatically reset When finished welding a Release the Torch handle trigger and lift the Torch handle from the work piece b Press the Power Switch to the Off O position c Set the Torch handle down on the metal workbench d Turn the air supply off Unplug the line cord from the electric...

Page 19: ...4 7 10 200 320 3 2 10 15 320 400 4 0 12 20 400 640 4 8 15 25 2 STAINLESS STEEL SUS304 WELDING PARAMETER Steel thickness Tungsten diameter Wire diameter Welding current Argon flux Clearance size Clearance form mm mm mm A L min mm 0 6 1 0 1 6 0 1 0 15 30 4 5 1 a b 1 0 1 0 1 6 0 1 6 25 30 4 7 1 a b 1 5 1 0 1 6 0 1 6 50 70 6 9 1 b 2 5 1 6 2 4 1 6 2 4 65 95 6 9 1 b 3 0 1 6 2 4 1 6 2 4 90 120 7 10 1 2 b...

Page 20: ...NANCE WARNING Make sure the Power Switch of the Plasma Cutter is in its OFF position and that the tool is unplugged from the electrical outlet before performing any inspection maintenance or cleaning procedures 1 Before each use inspect the general condition of the Welder Check for loose cable connections misalignment or binding of the fan cracked or broken parts damaged electrical wiring and any ...

Page 21: ...home user is strongly advised not to remove the tool covers and not to attempt any electronic repairs Any repairs must be completed by a qualified technician Opening the tool will void any warranties and may result in damage to equipment or possible personal injury Don t do it 9 On a daily basis check for any of the following problems If any are found take the tool to a qualified repair technician...

Page 22: ...22 27 22 PART LIST AC DC TIG200 ...

Page 23: ...cket for pressure board WSE 200IGBT 25 PCS 1 14 205012981 Bracket for main transformer WSE 200IGBT 825 PCS 1 15 204005024 reactance EL10120080 WSE 200IGBT PCS 1 16 304014028 fan guard φ150 G17050HA2BL EACO 09 PCS 1 17 202000695 inverter board for WSE 200 FHP06640604 1 IKW50N60TFHP06640604 3 06640604 2 PCS 1 18 205005044 Bracket for radiator IGBTEACO 11 075785706698 PCS 1 19 205012853 pedestal WSE ...

Page 24: ...V PCS 1 25 26 27 202000696 RC absorbent board EP10120058 PCS 1 32 33 303021052 temperature controller TH B2D 65 5 45 15 70mm PCS 2 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MAUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT H...

Page 25: ...d WSM 250IGBT PCS 1 4 30300105002 metallic resistance 50W 10R PCS 1 5 205012180 Bracket for pressure board WSE 250 315 350 400I PCS 1 6 202000364 high pressure board FHP06620603 5 FHP06620603 4 PCS 1 9 202000654 high frequency HF absorption PBC for cutting machine EP10080040 PCS 1 10 30300103015 SQP RX27 40W 390R PCS 1 11 202000252 Inspection current board for NB 200 250 FHP06260607 NB 200 250 400...

Page 26: ...for IGBT NB 160 EP10080036 PCS 1 26 202000538 Drive board for DSP IGBT EP09100005 1 EP09100005 NB 350 500 LGK 60 80IGBT PCS 1 27 205005041 Temperature contro lled presser MAX ARC 160MINI PCS 1 28 303021051 temperature controller TH B2D 60 5 0mm PCS 1 29 303004168 fast recovery diode DH2F160N4SE PCS 1 30 303023060 fan G17050HA2BL 230V PCS 1 31 304014028 fan guard φ150 G17050HA2BL EACO 09 PCS 1 33 2...

Page 27: ...amp is attached is clean exposed metal free of dirt paint and oil No weld output high temperature light on 1 Welder overheated 2 Duty cycle or amps too high 3 Airflow is blocked 1 Allow unit to cool with the fan on 2 Reduce duty cycle or amps 3 Clean vents and fan out with compressed air Erratic or improper arc or welding output 1 Bad weld connections 2 Polarity incorrect 3 Work piece painted or d...