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Page 6

OPERATION PROCEDURES

Daily Start-Up Procedures

1

. Set the Auto-On/Off lever to the off position. 

2.

 Check the air compressor visually for any 

damage or obstruction.

3.

 Close the drain valve.

4.

 Plug the power cord into the proper 

receptacle.

5.

 Turn the Auto-on/Off lever to the On-Auto 

position and the compressor will start and build 

air pressure in the tank to cut-out pressure and 

then shut off automatically.

6.

 Adjust the regulator to a PSI setting that 

is needed for your application and be sure 

it is within the safety standards required to 

perform the task. If using a pneumatic tool, the 

manufacturer should have recommendations in 

the manual for the particular tool on operating 

PSI settings.

7.

 The air compressor is now ready for use. 

MAINTENANCE

NOTE:

 Qualified service personnel should 

perform any service procedure not covered in 

the maintenance schedule below.

ITEMS TO CHECK/CHANGE

Before Each 

Use or Daily 

Check Tank Safety Valve

X

Overall Unit Visual Check

X

Check Air Filter 

(

(More frequently in dusty or humid 

environments)

X

To ensure efficient operation and longer life of 

the air compressor unit, a routine maintenance 

schedule should be followed. The following 

schedule is geared toward a consumer whose 

compressor is used in a normal working 

environment on a daily basis. If neces¬sary, 

the schedule should be modified to suit the 

con¬dition under which your compressor is 

used. The modifications will depend upon the 

hours of operation and the working environment. 

Air compressors used in an extremely dirty and/

or hostile environment will require a greater 

frequency of all maintenance checks.

Daily Shut-Down Procedures

1.

 Set the Auto-On/Off lever to the Off position.

2

. Unplug the power cord from the receptacle.

3.

 Set the outlet pressure to zero on the 

regulator.

4.

 Remove any air tools or accessories. 

5

. Open the drain valve allowing air to bleed 

from the tank. After all of the air has bled from 

the tank, close the drain valve to prevent debris 

buildup in the valve. 

 When draining the tank, always use ear and 

eye protection. Drain the tank in a suitable 

location; condensation will be present in most 

cases of draining.

 Water that remains in the tank during storage 

will corrode and weaken the air tank, which 

could cause the tank to rupture. To avoid serious 

injury, be sure to drain the tank after each use or 

daily.

 

 The air compressor should be turned off and 

unplugged from the power source before any 

maintenance is performed as well as the air 

bled from the tank and the unit allowed time to 

cool. Personal injuries could occur from moving 

parts, electrical sources, compressed air or hot 

surfaces.

STORAGE

For storing the air compressor, be sure to do the 

following:

1. Turn the unit off and unplug the power cord 

from the receptacle.

2. Remove all air hoses, accessories, and air 

tools from the air compressor. 

3. Perform the daily maintenance schedule.

4. Open the drain valve to bleed all air from the 

tank.

5. Close the drain valve.

6. Store the air compressor in a clean and dry 

location.

OPERATION PROCEDURES

6.

Summary of Contents for 598552

Page 1: ...INSTRUCTION MANUAL 598552 OIL FREE SILENT AIR COMPRESSOR WITH 4 LITRE TANK 1 2HP MOTOR CONSUMER SERVICE CENTRE PO BOX 1012 HAMILTON NSW 2303 AUSTRALIA Made in P R C ...

Page 2: ...Page 2 HANDLE ON OFF SWITCH DRAIN VALVE PRESSURE GAUGE SAFETY VALVE 598552 OIL FREE SILENT AIR COMPRESSOR WITH 4 LITRE TANK 1 2HP MOTOR ...

Page 3: ...ing and after operation Risk of Falling Operation of the air compressor should always be in a position that is stable Never use the air compressor on a rooftop or elevated position that could allow the unit to fall or be tipped over Use additional air hose for elevated jobs Risk from Flying Objects Always wear approved safety glasses with side shields when the air compressor is in use Turn off the...

Page 4: ... clockwise and to decrease the pres sure turn the knob counterclockwise 41 3 Risk of Explosion or fire Never operate the compressor near combustible materials gasoline or solvent vapors If spraying flammable materials locate the air compressor at least 50m away from the spray area Never operate the air compressor indoors or in a confined area Risk of Bursting Always drain the air compressor tank d...

Page 5: ...urned ON or OFF using pressure switch Never turn machine OFF or ON using power source DRAIN 5 INSTALLATION ASSEMBLY The air compressor should be turned off and unplugged from the power source before any maintenance is performed as well as the air bled from the tank and the unit allowed time to cool Personal injuries could occur from moving parts electrical sources compressed air or hot surfaces Lo...

Page 6: ...ons will depend upon the hours of operation and the working environment Air compressors used in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks Daily Shut Down Procedures 1 Set the Auto On Off lever to the Off position 2 Unplug the power cord from the receptacle 3 Set the outlet pressure to zero on the regulator 4 Remove any air tools or acc...

Page 7: ...f pressure drop when the accessory is used replace the regulator NOTE Adjust the regulated pressure under flow conditions while accessory is being used It is normal for the gauge to show minimal pressure loss during initial use of the tool Excessive tank pressure Move the Auto On Off lever to the Off position If the unit doesn t shut off unplug it from the power source and contact a service techni...

Page 8: ...tor cover Connect Support Cactive connection Tank Drain cook Cushion foot Washer Bolt Pressure switch Bed plate Bolt Bolt Plug 1 2 3 4 5 6 7 8 9 13 12 10 11 17 18 19 20 21 22 23 26 16 14 15 24 25 27 47 28 45 44 32 31 36 30 32 33 34 35 37 38 43 39 40 41 42 46 29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Crankcase Crank shaft Connecting rod Bearing Cylinder Valve Cylinder head Bolt Elbow exhaust Cover Ill...

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