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Page 3

SAFETY SYMBOLS

3

SAFETY SYMBOLS

IMPORTANT!

 Safety is the single most important consideration in the operation of this equipment. 

The following 

instructions must be followed at all times. 

Failure to follow all instructions listed below may result in electric shock,

There are certain applications for which this tool was designed. W

and/or used for any other application other than that for which it was designed. If you have any questions about its

application, do not use the tool until you have contacted us and we have advised you.

GENERAL SAFETY 

KNOW YOUR POWER TOOL. 

Read the owner’s manual 

carefully. Learn the tool’s applications, work capabilities, 

BEFORE USING YOUR MACHINE

To avoid serious injury and damage to the tool, read and 

follow all of the Safety and Operating Instructions before 

operating the machine.

1.

ALWAYS

2.

ALWAYS

use a face or dust mask if the operation is 

particularly dusty.

3.

ALWAYS

check for damage before using the machine, 

check for alignment of moving parts, breakage of parts, 

and any other condition that may affect the machines 

operation. Damage should be properly repaired or the

part replaced. If in doubt, DO NOT use the machine. 

Consult your local dealer.

4.

ALWAYS

disconnect the machine from the power 

supply before servicing and when changing 

accessories.

6.

ALWAYS

keep work area clean. Cluttered areas and 

benches invite accidents.

7.

ALWAYS

ensure that adequate lighting is available. 

Ensure that lighting is placed so that you will not be 

working in your own shadow.

8.

ALWAYS

keep children away. All visitors should be 

kept a safe distance from the work area, especially 

when the machine is being used.

9.

ALWAYS

maintain machine in top condition. Keep 

tools/machines clean for the best and safest 

performance. Follow maintenance instructions.

10.

ALWAYS

handle with extreme care and do not carry 

the tool/machine by its electric cable, or pull on the 

cable to disconnect it from the power supply.

11.

ALWAYS

ensure the switch is off before plugging in to 

mains. Avoid accidental starting.

12.

ALWAYS

concentrate on the job in hand, no matter 

how trivial it may seem. Be aware that accidents are 

caused by carelessness due to familiarity.

13.

ALWAYS

keep your proper footing and balance at all 

times - don’t overreach. For best footing, wear rubber 

soled footwear. Keep floor clear of oil, scrap wood, etc.

5.

ALWAYS

wear safety goggles, manufactured to the 

latest Australian Safety Standards. Everyday 

eyeglasses do not have impact resistant lenses, and

are not safety glasses.

 learn the machines applications, limitations 

and the specific potential hazards. Read and become

familiar with the entire operating manual.

SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used 

                          in conjunction with other symbols or pictographs.

 

 

       Indicates an imminently hazardous situation, which, if not avoided, could result in death or 

 

 

       serious injury.

 

 

       Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious  

 

 

       injury.

 

 

       Indicates a potentially hazardous situation, which, if not avoided, could result in minor or 

 

 

       moderate injury.

             NOTICE:

Shown without Safety Alert Symbol indicates a situation that may result in property damage.

Summary of Contents for 598557

Page 1: ...INSTRUCTION MANUAL 598557 BELT DISC LINISHING SANDER 550WATT MOTOR VARIABLE SPEED 25MM X 762MM BELT SIZE 150MM DISC SIZE CONSUMER SERVICE CENTRE PO BOX 1012 HAMILTON NSW 2303 AUSTRALIA Made in P R C ...

Page 2: ...d to show assembly adjustments and general use Motor 550W S2 30min 230V 50Hz Motor Speed variable 2 000 2 850 RPM Belt Size 25 x 762mm Belt Speed variable 1 900 2 700 SFPM Belt Table Size 146mm Diameter Belt Table Tilt 0 45 Disc Size 150mm Disc Speed variable 2 000 2 850 RPM Disc Table 204x135mm Disc Table Tilt 0 45 Miter Gauge Included Miter Gauge Slot 16x6 5 mm Base Size 170x235mm Dust Ports 2 4...

Page 3: ...your own shadow 8 ALWAYS keep children away All visitors should be kept a safe distance from the work area especially when the machine is being used 9 ALWAYS maintain machine in top condition Keep tools machines clean for the best and safest performance Follow maintenance instructions 10 ALWAYS handle with extreme care and do not carry the tool machine by its electric cable or pull on the cable to...

Page 4: ...VER leave machine running unattended Turn power off Do not leave the machine until it comes to a complete stop 18 NEVER force the machine it will do a better and safer job at the rate for which it was designed 19 NEVER use power tools in damp or wet locations or expose them to rain Do not use in an explosive atmosphere around paint flammable liquids etc Avoid dangerous environments 19 If the tool ...

Page 5: ...length of the cable 9 ALWAYS use a dust extraction device properly connected to the dust extraction port 10 ALWAYS ensure that nails or foreign objects have been removed from a workpiece beforehand Nails etc will destroy the belt or disc 11 NEVER allow the ventilation slots in the motor to become blocked 12 NEVER sand pieces which cannot be held firmly by hand SPECIFIC SAFETY INSTRUCTIONS FOR SAND...

Page 6: ...es with ordinary house hold type grease or spot remover Do not use gasoline paint thinner mineral spirits etc These may damage painted surfaces 4 Apply a coat of paste wax to the table to prevent rust Wipe all parts thoroughly with a clean dry cloth 5 Set packing material and shipping carton aside Do not discard until the machine has been set up and is running properly TABLE OF LOOSE PARTS A Belt ...

Page 7: ...bench to avoid any movement of the machine during use The sander s base has holes for this purpose mounting hardware is not included For portability and secure clamping of the sander to a workbench the machine can be first permanently bolted to a piece of plywood Then the sander can be positioned on your workbench or other solid surface and the plywood can be clamped in place to secure the sander ...

Page 8: ...c dust chute and cover Part 36 to the machine using the four Phillips M4 screws and washers 37 FIG B ASSEMBLING THE BELT SANDER TABLE When assembling the belt disc sander ensure the machine is disconnected from any power source 1 Locate the round shaped belt sanding table 62 2 Position the table by threading the belt and plate through the table s slot and square opening 3 Fasten the table to the f...

Page 9: ...ver knob 63 2 Tilt the table back to the rear as far as possible 3 Using a square or protractor measure the angle of the table against the platen 84 FIG E To adjust the table angle to ensure a 90º angle turn the table s rear adjustment screw 61 as needed and once the 90º is setting is found lock it in place with the hex nut 60 that is under the table forward until it is at the required angle FIG F...

Page 10: ... the old disc paper peel the protective backing from new sanding disc Align perimeter of disc with sanding plate and press disc firmly into position all the way around FIG I FIG G FIG H FIG I ADJUSTMENTS THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL FULL ASSEMBLY AND ALL ADJUSTMENTS ARE COMPLETE ADJUSTMENT HANDLE TABLE ANGLE GAUGE DISC TABLE ADJUSTMENTS ...

Page 11: ...port plate that is positioned behind the sanding belt rising from the table level to a point several inches above the table surface Its purpose is to support the belt when sanding The platen should be adjusted so that it is almost touching the back of the sanding belt This can be done by loosening the two hex screws 86 that fasten the bottom of the platen to the sander frame If the platen is out o...

Page 12: ...cannot be turned ON with the key removed Insert the locking key to resume sanding operations GENERAL USAGE FIG N MITER GAUGE A miter gauge is supplied with your sander and can be used on the disc table which has a slot in its head can be set anywhere up to 45º right or left by loosening the lock knob setting the miter gauge head to the desired angle and re tightening the lock knob FIG N DUST CHUTE...

Page 13: ...uses or tripped circuit 1 Motor is overloaded 2 Short circuit in the motor or loose connections 3 Low line voltage 4 Incorrect fuses or circuit break ers in the power line 5 Motor capacitor has failed 6 Belt tension is too tight 1 Reduce the load on the motor 2 Inspect connections on motor for loose or shorted terminals or worn insulation 3 Correct low voltage conditions for ex ample improper exte...

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Page 15: ...Page 15 PARTS DIAGRAM 15 ...

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