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9

FIG. E

FIG. F

FIG. D

ASSEMBLING THE SANDING DISC TABLE

1. Attach the disc-sanding table (#38) to the sanding 

disc guard (#16) by tipping the table up, and slide 

the two small nipples extending from the rectangular 

mouth of the table, onto the 2 ‘L’ mounting slots in the 

sides of the disc sander guide’s frame. FIG. D.

2. Align the two screw holes in the guard with the 

arched slots above the angle gauges, so that the 

knobs & washers (#39, 95, 94) will travel through the 

angle-gauge openings on either side of the disc and 

into the mounting holes on the disc sander.

3. Using the disc-table adjustment handles, fasten the 

table to the sander.

4. When required for sanding small parts or for sand-

slides in the slot that is in the disc-sanding table.

BELT TABLE ADJUSTMENTS

For most sanding operations, the table will likely 

remain at a 90º angle to the belt. A positive stop is 

provided with your sander to ensure fast positioning 

of the table at 90 degrees to the belt. To ensure and 

check the positive-stop 90º angle, proceed as follows:

1. Loosen the table-locking lever / knob (#63).

2. Tilt the table back to the rear as far as possible.

3. Using a square or protractor, measure the angle of 

the table against the platen (#84). FIG. E. To adjust 

the table angle to ensure a 90º angle, turn the table’s 

rear adjustment screw (#61) as needed, and once the 

90º is setting is found, lock it in place with the hex nut 

(#60), that is under the table.

forward until it is at the required angle. FIG. F.

5. Tighten the table-locking lever to lock the table in 

position for sanding.

NOTE:

 To get the full range of table angling, the 

table-locking handle lever must be very loose, so that 

it slides along the slot in the table bracket. The table 

can then be moved back to get maximum angles.

ASSEMBLY & ADJUSTMENTS

THE MACHINE MUST NOT BE 

PLUGGED IN AND THE POWER SWITCH MUST BE 
IN THE OFF POSITION UNTIL FULL ASSEMBLY AND 
ALL ADJUSTMENTS ARE COMPLETE.

INSTALLING & CHANGING SANDING DISCS

DISC TABLE ADJUSTMENTS

1. To check the trueness of the 90º angle of the 

disc-sanding table, place a square or other measur-

ing device on the table with the other end against the 

sanding disc. FIG. G.

‘L’ SLOT

TABLE TILT

ANGLE

INDICATOR

TABLE

LOCKING

LEVER

TABLE

ADJUSTING

SCREW

TABLE

LOCKING

LEVER

PLATEN

BEHIND

THE BELT

BRACKET

& SLOT

Note: Not Actual Toolex Product Pictured below

Summary of Contents for 598557

Page 1: ...INSTRUCTION MANUAL 598557 BELT DISC LINISHING SANDER 550WATT MOTOR VARIABLE SPEED 25MM X 762MM BELT SIZE 150MM DISC SIZE CONSUMER SERVICE CENTRE PO BOX 1012 HAMILTON NSW 2303 AUSTRALIA Made in P R C ...

Page 2: ...d to show assembly adjustments and general use Motor 550W S2 30min 230V 50Hz Motor Speed variable 2 000 2 850 RPM Belt Size 25 x 762mm Belt Speed variable 1 900 2 700 SFPM Belt Table Size 146mm Diameter Belt Table Tilt 0 45 Disc Size 150mm Disc Speed variable 2 000 2 850 RPM Disc Table 204x135mm Disc Table Tilt 0 45 Miter Gauge Included Miter Gauge Slot 16x6 5 mm Base Size 170x235mm Dust Ports 2 4...

Page 3: ...your own shadow 8 ALWAYS keep children away All visitors should be kept a safe distance from the work area especially when the machine is being used 9 ALWAYS maintain machine in top condition Keep tools machines clean for the best and safest performance Follow maintenance instructions 10 ALWAYS handle with extreme care and do not carry the tool machine by its electric cable or pull on the cable to...

Page 4: ...VER leave machine running unattended Turn power off Do not leave the machine until it comes to a complete stop 18 NEVER force the machine it will do a better and safer job at the rate for which it was designed 19 NEVER use power tools in damp or wet locations or expose them to rain Do not use in an explosive atmosphere around paint flammable liquids etc Avoid dangerous environments 19 If the tool ...

Page 5: ...length of the cable 9 ALWAYS use a dust extraction device properly connected to the dust extraction port 10 ALWAYS ensure that nails or foreign objects have been removed from a workpiece beforehand Nails etc will destroy the belt or disc 11 NEVER allow the ventilation slots in the motor to become blocked 12 NEVER sand pieces which cannot be held firmly by hand SPECIFIC SAFETY INSTRUCTIONS FOR SAND...

Page 6: ...es with ordinary house hold type grease or spot remover Do not use gasoline paint thinner mineral spirits etc These may damage painted surfaces 4 Apply a coat of paste wax to the table to prevent rust Wipe all parts thoroughly with a clean dry cloth 5 Set packing material and shipping carton aside Do not discard until the machine has been set up and is running properly TABLE OF LOOSE PARTS A Belt ...

Page 7: ...bench to avoid any movement of the machine during use The sander s base has holes for this purpose mounting hardware is not included For portability and secure clamping of the sander to a workbench the machine can be first permanently bolted to a piece of plywood Then the sander can be positioned on your workbench or other solid surface and the plywood can be clamped in place to secure the sander ...

Page 8: ...c dust chute and cover Part 36 to the machine using the four Phillips M4 screws and washers 37 FIG B ASSEMBLING THE BELT SANDER TABLE When assembling the belt disc sander ensure the machine is disconnected from any power source 1 Locate the round shaped belt sanding table 62 2 Position the table by threading the belt and plate through the table s slot and square opening 3 Fasten the table to the f...

Page 9: ...ver knob 63 2 Tilt the table back to the rear as far as possible 3 Using a square or protractor measure the angle of the table against the platen 84 FIG E To adjust the table angle to ensure a 90º angle turn the table s rear adjustment screw 61 as needed and once the 90º is setting is found lock it in place with the hex nut 60 that is under the table forward until it is at the required angle FIG F...

Page 10: ... the old disc paper peel the protective backing from new sanding disc Align perimeter of disc with sanding plate and press disc firmly into position all the way around FIG I FIG G FIG H FIG I ADJUSTMENTS THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL FULL ASSEMBLY AND ALL ADJUSTMENTS ARE COMPLETE ADJUSTMENT HANDLE TABLE ANGLE GAUGE DISC TABLE ADJUSTMENTS ...

Page 11: ...port plate that is positioned behind the sanding belt rising from the table level to a point several inches above the table surface Its purpose is to support the belt when sanding The platen should be adjusted so that it is almost touching the back of the sanding belt This can be done by loosening the two hex screws 86 that fasten the bottom of the platen to the sander frame If the platen is out o...

Page 12: ...cannot be turned ON with the key removed Insert the locking key to resume sanding operations GENERAL USAGE FIG N MITER GAUGE A miter gauge is supplied with your sander and can be used on the disc table which has a slot in its head can be set anywhere up to 45º right or left by loosening the lock knob setting the miter gauge head to the desired angle and re tightening the lock knob FIG N DUST CHUTE...

Page 13: ...uses or tripped circuit 1 Motor is overloaded 2 Short circuit in the motor or loose connections 3 Low line voltage 4 Incorrect fuses or circuit break ers in the power line 5 Motor capacitor has failed 6 Belt tension is too tight 1 Reduce the load on the motor 2 Inspect connections on motor for loose or shorted terminals or worn insulation 3 Correct low voltage conditions for ex ample improper exte...

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Page 15: ...Page 15 PARTS DIAGRAM 15 ...

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