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14 

 

 

 
 
GENERAL 

 

       

WARNING: 

When servicing, use only 

identical replacement parts. The use of any 

other part may create a hazard or cause 

product damage. 

 

DO NOT use solvents when cleaning plastic 

parts. Plastics are susceptible to damage from 

various types of commercial solvents and may 

be damaged by their use. Use a clean cloth to 

remove dirt, dust, oil, grease etc. 

 

      

WARNING:

 Do not allow brake fluids, 

gasoline, petroleum-based products, 

penetrating oils, etc. to come into contact 

with plastic parts. They contain chemicals 

that can damage, weaken or destroy plastic. 

 

DO NOT abuse power tools. Abusive practices 

can damage the tool and the workpiece. 

 

      

WARNING:

 DO NOT attempt to modify 

tools or create accessories. Any such 

alteration or modification is misuse and 

could result in a hazardous condition leading 

to possible serious injury. It will also void 

the warranty. 

 

 

 

 

 

It has been found that electric tools are 

subjected to accelerated wear and possible 

premature failure when they are used on 

fiberglass boats and sports cars, wallboard, 

spackling compounds or plaster. The chips and 

grindings from these materials are highly 

abrasive to electric tool parts such as bearings, 

brushes, commutators, etc.  Consequently, it is 

not recommended that this tool be used for 

extended work on any fiberglass material, 

wallboard, spackling compounds or plaster. 

During any use on these materials it is 

extremely important that the tool is cleaned 

frequently by blowing it out with an air jet. 

 
 

    WARNING:

 Always wear safety goggles 

or safety glasses with side shields during all 

sanding operations. It is critical that you also 

wear safety goggles or safety glasses with 

side shields and a dust mask while blowing 

dust out of the sander with an air jet. Failure 

to take these safety precautions could result 

in permanent eye or lung damage. 

 

LUBRICATION 

 

All of the bearings in this tool are lubricated with 

a sufficient amount of high-grade lubricant for 

the life of the unit under normal conditions. 

Therefore, no further lubrication is required. 

MAINTENANCE 

Summary of Contents for 241-9942

Page 1: ...ECIFICATIONS Rating 120V 60Hz AC Amperes 2 0 AMP No load speed 12 000 OPM Disc diameter 5 Weight 3 lb 6 oz 1 53 kg Need Assistance Call us on our toll free customer support line 1 866 349 8665 Technic...

Page 2: ...Personal safety 5 6 Power tool use and care 6 Service 6 Specific safety rules 7 Extension cord safety 8 Symbols 9 Know your sander 10 Assembly and operating 11 13 Installing a sanding disc 11 ON OFF s...

Page 3: ...aring in this manual are not meant to cover all possible situations It must be understood that common sense and caution are factors which cannot be built into the product ALWAYS WEAR EYE PROTECTION TH...

Page 4: ...r The level of risk from exposure to these chemicals varies according to how often this type of work is performed In order to reduce exposure to these chemicals work in a well ventilated area and use...

Page 5: ...ctric shock If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of a ground fault circuit interrupter GFCI reduces the risk of electric s...

Page 6: ...perate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that ma...

Page 7: ...G Always use hearing protection when sanding particularly during extended periods of operation WARNING Always unplug the tool from the power source before changing the sanding disc or buffing pad and...

Page 8: ...separate electrical circuit for your power tools This circuit must not be less than 14 gauge wire and should be protected with either a 15 AMP time delayed fuse or circuit breaker Before connecting t...

Page 9: ...ase alternating current Three phase alternating current with neutral Direct current No load speed Alternating or direct current Class II construction Splash proof construction Watertight construction...

Page 10: ...10 KNOW YOUR SANDER Dust Bag Assembly Palm Grip 8 Hole Hook and Loop sanding base Motor vents Hook loop fastening system ON OFF switch Motor vents 3 sanding discs 1 x 60 grit 1 x 80 grit 1 x 120 grit...

Page 11: ...nd side of the switch 1 Fig 3 To turn the switch OFF press the right hand side of the switch 2 CONNECTING THE DUST BAG ASSEMBLY TO THE SANDER 1 Slide the dust bag connector 1 into the dust port 2 in t...

Page 12: ...Where the sanding disc grits are shown numerically higher numbers indicate finer grit and lower numbers indicate coarser grit If the surface is rough start with a coarse grit and sand until the surfa...

Page 13: ...r the cooling vents 2 with your hand Covering the cooling vents could cause the motor to be damaged by overheating CLEAN THE DUST BOX OFTEN Clean the dust bag often It will be more efficient when it i...

Page 14: ...elerated wear and possible premature failure when they are used on fiberglass boats and sports cars wallboard spackling compounds or plaster The chips and grindings from these materials are highly abr...

Page 15: ...15 EXPLODED VIEW...

Page 16: ...1061250001 Switch 1 7 1020060021 Stator 1 8 3140060001 Rubber buffer 2 9 4030010106 Tapping screw ST3 9 19 5 10 1250010002 Tapping screw 1 11 4030010099 Tapping screw ST3 9 14 2 12 3150020001 Cord cl...

Page 17: ...l rights and you may have other rights which vary from state to state Be careful tools are dangerous if improperly used or maintained Seller s employees are not qualified to advise you on the use of t...

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