background image

A

(mm)

E

(mm)

E

(mm)

E

(mm)

100

630

595

630

630

630

780

745

780

780

780

110

620

585

620

620

620

770

735

770

770

770

120

610

575

610

610

610

760

725

760

760

760

130

600

565

600

600

600

750

715

750

750

750

140

590

555

590

590

590

740

705

740

740

740

150

580

545

580

580

580

730

695

730

730

730

160

570

535

570

570

570

720

685

720

720

720

170

560

525

560

560

560

710

675

710

710

710

180

550

515

550

550

550

700

665

700

700

700

890

190

540

505

540

540

540

690

655

690

690

690

880

200

530

495

530

530

530

680

645

680

680

680

870

210

520

485

530

530

530

670

635

670

670

670

860

220

660

625

660

660

660

850

230

650

615

650

650

650

840

240

640

605

640

640

640

830

250

630

595

630

630

630

820

260

620

585

620

620

620

810

270

610

575

610

610

610

800

280

600

565

600

600

600

790

2

– English

EN

3.5 - Installation of fixing brackets and gear motor

3.5.

1

– Installation of rear fixing bracket

Calculate the position of the rear bracket using 

graph 2.

This graph serves to establish 

dimensions A

and 

B

and the 

value of the max-

imum opening angle

of the leaf. 

Important

– The values of A and B must

be similar to allow linear movement of the automation.

01.

Measure 

dimension C 

(

fig. 4

) on the fixing side;

02.

On 

graph 2

, identify 

dimension C

found and trace a horizontal line that

determines the value of 

dimension B (*)

as shown in the example of 

fig. 5

;

the meeting point with line “

r.i.l

” (installation line recommended) deter-

mines the value of the angle of maximum opening. From this point, trace a
vertical line as shown in the example of 

fig. 5

to determine the value of

dimension A

.

If the angle found does not correspond to the requirements, adapt dimen-
sion A and if necessary dimension B, so they are similar.

(*) Do not use values of dimension B below the line “

t

” (see graph 2).

03.

Before being fixed to the wall the bracket must be sealed to the specific fix-
ing plate (

fig. 7

); if necessary the bracket can be cut adapting values of

dimensions A and B.

Note

– The bracket supplied for the Toona series 4-5 gear motor, meas-

ures 150 mm in length; in the event of special applications or in the event
of a gate equipped with external opening (

fig. 6

) use bracket mod. PLA6

(accessory).

CAUTION!

– Before securing the rear bracket, check the fixing zone

of the front bracket is in a solid part of the leaf, as this bracket must
be fixed at a different height of the rear bracket (fig. 8).

04.

At this point, fix the bracket using dowels, screws and washers required
(not supplied).

3.5.

2

– Installation of front fixing bracket

The front bracket must be fixed to the gate leaf respecting the values of 

dimen-

sions D

and 

(

Fig. 4

).

Note

– The bracket supplied for the Toona series 4-5 gear motor must be weld-

ed directly to the gate leaf. If this is not possible, use bracket mod. PLA8
(accessory).

01.

Establish the value of 

dimension E 

using 

Table 1

;

02.

Establish the height in which to position the front bracket, referring to 

fig. 8

;

03.

Fix the bracket to the solid part of the gate leaf.

3.5.

3

– Installation of the gear motor on the fixing brackets

Installing the gear motor on 

the rear bracket

:

01.

Fix the gear motor to the bracket as shown in 

fig. 9

using the screw,

washer and nut supplied;

02.

Tighten the nut to the end and then loosen by 1/10 of a turn to allow min-

imum clearance between the parts.

Installing the gear motor 

on the front bracket

:

01.

Fix the gear motor to the bracket as shown in 

fig. 10

using the screw,

washer and nut supplied;

02.

Tighten the screw to the end.

03.

Fix the label provided in the package, dealing with the unblocking and

blocking operations of the gear motor, permanently close to the gear motor

3.6 - Setting the mechanical limit switch

The mechanical limit switch allows to set the stop position of the gate leaf, in
this way, it is not necessary to use the stop blocks and the leaf does not hit
against these at the end of the manoeuvre.

• 

Toona 

series 4-5 (24 V)

WARNING 

– In the event of applications with a gate equipped with open-

ing towards the outside (fig. 6) it is necessary to invert the power supply
wires. 

Set the

limit switch in Opening 

of the gear motor as follows:

01.

Unblock the gear motor as shown 

in fig. 16

;

02.

Loosen the mechanical stop screw;

03.

Bring the gate leaf manually to the 

Open

position required;

04.

Then, bring the mechanical stop to the end of the pin and block the screw
(

fig. 11

).

05.

Bring the leaf manually to the 

Close

position and block the gear motor.

Note

Gear motors mod. TO4006 and mod. TO5016, are provided with a

mechanical limit switch also for the Closing manoeuvre.

If in possession of

one of these models, to set the mechanical limit switch repeat the procedure
described above, with a variation at 

point 03

, in this case, bring the gate leaf

manually in the required Closing position.

• 

Toona 

series 4-5 (230 V)

The Toona series 4-5 gear motors arranged for an alternate current of 230V,
come with mechanical stop with micro switch which, on contact with the pin
interrupts the electrical power supply. 

WARNING 

– In the event of applica-

tions with a gate equipped with opening towards the outside (fig. 6) it is
necessary to invert the power supply wires.

• Toona 

series 7

Set the 

limit switch in Opening

and 

Closing

of the gear motor;

01.

Unblock the gear motor as shown in 

fig. 16

;

02.

Move the leaf manually until the mechanical stop screw is visible and
loosen the screw;

03.

Bring the gate leaf manually to the 

Open

position required;

04.

Then, bring the mechanical stop to the end of the pin and block the screw
(

fig. 12

);

05.

At this point repeat this procedure bringing the leaf manually to the position
of maximum 

Closure

, to set the limit switch in Closure;

06.

Finally, block the gear motor.

Toona 4 

Toona 5 

Toona 7

TO4005

TO4006

TO4015

TO4605

TO4024

TO5015

TO5016

TO5605

TO5024

TO5024I

TO7024

D

(mm):

730

695

730

730

730

880

845

880

880

880

1070

TABLE 1

Summary of Contents for TO4005

Page 1: ...Toona EN Instructions and warnings for installation and use Swing gate opener series 4 series 5 series 7 ...

Page 2: ......

Page 3: ...erent to that described and in ambient conditions different to those set out in this manual is to be considered improper and forbidden The product is an electromechanical gear motor equipped with a 24 v continu ous current or 230V depending on the model alternate current motor and an endless screw reduction gear The gear motor is powered by the external control unit to which it is connected In the...

Page 4: ...on E using Table 1 02 Establish the height in which to position the front bracket referring to fig 8 03 Fix the bracket to the solid part of the gate leaf 3 5 3 Installation of the gear motor on the fixing brackets Installing the gear motor on the rear bracket 01 Fix the gear motor to the bracket as shown in fig 9 using the screw washer and nut supplied 02 Tighten the nut to the end and then loose...

Page 5: ...sults 08 If the dangerous situations caused by the movement of the leaf have been protected by limiting the force of impact the force must be measured as required by regulation EN 12445 Note The gear motor is not provided with torque setting devices such regu lations are done by the Control unit Putting into operation This can occur only after having performed with positive results all the inspec ...

Page 6: ...AUTIONS The technical features set out refer to an ambient temperature of 20 C 5 C Nice S p a reserves the right to make alterations to the product any time it deems it necessary keeping the same functionality and destination of use Toona series 4 Type electromechanical gear motor for gates or doors with leaf opening Power input 230 Vac 50 Hz 230 Vac 50 Hz 230 Vac 50 Hz 230 Vac 50 Hz 24 Vdc Maximu...

Page 7: ... the entries present in Table 2 to each other 02 In Graph A from the value just found trace a vertical line until you intersect the curve from this point trace a horizontal line to cross the line of cycles of manoeuvres The value established is the estimated durability of your product The estimate of durability is performed on the basis of the design calculations and the results of tests carried o...

Page 8: ...il the machine in which the product is incorporated has been identified and declared conformant with directive 98 37 CE Furthermore the product conforms to what is provided for by the following community directives as amended by Directive 93 68 CEE of the council dated 22nd July 1993 2006 95 CEE past directive 73 23 CE DIRECTIVE 2006 95 CE OF THE EUROPEAN PARLIAMENT AND COUNCIL dated 12th Decem be...

Page 9: ...EN IT FR ES DE PL NL IX EN Images ...

Page 10: ...3 5 4 4 5 5 mod 5024 mod 5024I m Kg m Kg Kg EN Maximum weight of the gate leaf IT Peso massimo dell anta del cancello FR Poids maximum du vantail du portail ES Peso máximo de la hoja de la puerta DE Höchstgewicht des Torflügels PL Ciężar maksymalny skrzydła bramy NL Maximum gewicht van de vleugel van het hekwerk m EN Maximum length of the gate leaf IT Lunghezza massima dell anta del cancello FR Lo...

Page 11: ...EMAT 2 NL GRAFIEK 2 A mm C B 90 100 100 120 110 120 TO4006 mm A mm C B 90 100 100 120 110 120 TO4005 TO4015 TO4024 TO4605 mm Toona 4 r i l t r i l t r i l recommended installation line not recommended values area r i l recommended installation line not recommended values area ...

Page 12: ...L GRAFIEK 2 A mm C B 90 100 100 110 110 120 120 130 TO5015 TO5605 TO5024 TO5024I mm A mm C B 90 100 100 110 110 120 120 130 TO5016 mm r i l t Toona 5 r i l t r i l recommended installation line not recommended values area r i l recommended installation line not recommended values area ...

Page 13: ... EN GRAPH 2 IT GRAFICO 2 FR GRAPHIQUE 2 ES GRÁFICO 2 DE GRAPHIK 2 PL SCHEMAT 2 NL GRAFIEK 2 Toona 7 A mm C B 95 100 90 95 90 TO7024 r i l t c a b d e a mm r i l recommended installation line not recommended values area c b d e ...

Page 14: ...XIV 3 2 Toona 4 Toona 5 Toona 7 115 mm 820 mm 105 mm 115 mm 965 mm 105 mm 128 mm 1200 mm 150 mm 1 1 7 2 2 6 8 4 4 3 3 6 ...

Page 15: ...XV A mm C B 90 100 100 120 110 120 90 100 100 120 110 120 100 120 150 150 5 4 A E D B C mm r i l not recommended values area ...

Page 16: ...XVI 7 6 D E A B C ...

Page 17: ...XVII 2 1 9 8 Toona 4 5 F 44 mm Toona 7 F 50 mm F ...

Page 18: ...XVIII 1 2 3 10 2 3 1 Toona 4 5 Toona 7 ...

Page 19: ...XIX 12 11 100 mm max Toona 4 5 Toona 7 ...

Page 20: ...XX 2 1 14 1 2 13 ...

Page 21: ...XXI 1 3 2 16 ENC M M AP COM CH 15 Toona 4 5 24 V Toona 7 24 V 24 V 230 V Toona 4 5 230 V ...

Page 22: ......

Page 23: ......

Page 24: ...chelay France Ph 33 0 1 30 33 95 95 Fax 33 0 1 30 33 95 96 info fr niceforyou com Nice France Sud Aubagne France Ph 33 0 4 42 62 42 52 Fax 33 0 4 42 62 42 50 infomarseille fr niceforyou com Nice France Rhône Alpes Decines Charpieu France Ph 33 0 4 78 26 56 53 Fax 33 0 4 78 26 57 53 infolyon fr niceforyou com Nice Belgium Leuven Heverlee Belgium Ph 32 0 16 38 69 00 Fax 32 0 16 38 69 01 info be nice...

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