Topcon IP-S3 HD1, Installation Manual

Page 1: ...g System 72008 92080 INSTALLATION MANUAL For more information contact Synergy Positioning Systems or visit the Synergy Positioning Systems website at www synergypositioning co nz All branches Phone 0800 867 266 Email info synergypositioning co nz ...

Page 2: ...d by copyright and all rights are reserved by TOPCON CORPORATION Except as permitted by Copyright law this manual may not be copied and no part of this manual may be reproduced in any form or by any means This manual may not be modified adapted or otherwise used for the production of derivative works Symbols The following conventions are used in this manual Indicates precautions and important item...

Page 3: ... VEHICLE 12 8 1 Install the Roof Carrier 12 8 2 Install the Mount Kit 12 8 3 Install the Wheel Encoder 16 Required Parts 16 Installing the wheel encoder 16 Installing the wheel encoder cable 17 8 4 Install the Gasket 18 9 INSTALLING THE IP S3 CUBE 19 9 1 Install the IP S3 Cube 19 9 2 Connect the Cables 23 Fixing the timing box 23 Connecting the power cable 23 Connecting the power cable battery sid...

Page 4: ...iii 9 3 Indicator Box 30 Status LED 30 GNSS LED 30 LED display 31 Resetting the timing box 31 Clearing NVRAM Initializing GNSS 31 9 4 Removing of IP S3 Cube 32 10 SPECIFICATIONS 33 11 REGULATIONS 35 ...

Page 5: ... prohibited Specific details are printed in or near the symbol This symbol indicates items which must always be performed Specific details are printed in or near the symbol Warning Do not use the unit in areas exposed to high amounts of dust or ash in areas where there is inadequate ventilation or near combustible materials An explosion could occur Do not perform disassembly or rebuilding Fire ele...

Page 6: ...trical shock could result Do not use damaged power cords or plugs Fire or electric shock could result Do not use power cords other than those designated Fire could result Do not connect or disconnect power supply plugs with wet hands Electric shock could result To avoid fire and electric shock in the event of an instrument malfunction immediately turn off the power if you notice heat smoke or smel...

Page 7: ...ier securely according to the roof carrier s instruction manual Unless you observe this caution serious injury may occur Stain When the window unit in the laser scanner is dirty moisten a soft clean lint free cloth with water and wipe off the window unit with the cloth If the instrument with the dirty window unit is used the accuracy is sometimes affected adversely Influence by electric wave When ...

Page 8: ...e Wipe off moisture completely if the instrument gets wet during survey work Always clean the instrument before returning it to the case Store the instrument in a dry room where the temperature remains fairly constant Even when the instrument is not used for a long time check its operation at least every 3 months When removing the instrument from the carrying case never pull it out by force The em...

Page 9: ...s performance The manufacturer or its representatives assumes no responsibility for results of faulty or intentional usage or misuse including any direct indirect consequential damage or loss of profits The manufacturer or its representatives assumes no responsibility for consequential damage or loss of profits due to any natural disaster earthquake storms floods etc fire accident or an act of a t...

Page 10: ...ments or performance of procedures other than those specified herein may result in hazardous radiation exposure Never intentionally point the laser beam at another person The laser beam is injurious to the eyes and skin If an eye injury is caused by exposure to the laser beam seek immediate medical attention from a licensed ophthalmologist Caution Perform checks at start of work and periodic check...

Page 11: ...cket head cap screw 4 pcs Washer assembled hexagonal socket head cap screw M10 20mm 1 pc Spare washer assembled hexagonal socket head cap screw 1 pc Plain washer M10 16 pcs Spare plain washer 4 pcs Spring washer M10 16 pcs Spare spring washer 4 pcs Wheel encoder Wheel encoder 1 pc Nut Size and quantity depend on the car model Tire nut quantities and wheel encoder shape are different between vehicl...

Page 12: ...rfender obtain the automobile inspection certificate again Contact your dealer both when selecting a car model and when mounting the overfender Personal computer For the recommended specifications refer to the Mobile Master Office and Mobile Master Field instruction manuals AC DC inverter This inverter is necessary to activate a personal computer Prepare an AC DC inverter according to the power co...

Page 13: ... IP S3 cube are connected to the devices from the inside of the vehicle through the windows Roof carrier Mount kit IP S3 cube Gasket Car battery Personal computer for collecting data setting devices Wheel encoder Overfender Cable Timing box Indicator box Fuse 30A AC DC inverter USB3 0 repeater Relay connector ...

Page 14: ...he IP S3 cube has already been assembled Because it has already been adjusted do not disassemble it Scanner GNSS antenna Spherical camera IMU in the case Handle IMU cable Scanner cable GNSS cable USB 3 0 cable long Camera cable ...

Page 15: ...re not removed from the car Remove the devices IP S3 HD1 Installation Manual this manual Installing the IP S3 cube to the mount kit Connecting the cables Checking the operation Preparing the personal computer IP S3 HD1 Installation manual this manual Collecting the base station known point data Checking the operation of sensors Collecting the IP S3 data Mobile Master Field Instruction Manual Post ...

Page 16: ... cables 1 Put the carrier base A on the roof carrier bar and align the hole position 4 places 2 Put one carrier plate on the carrier base A 3 Mount the carrier plate to carrier base using the 4 hexagonal socket head cap screws on both ends of the plate 4 Repeat step 3 for the other carrier plate 8 1 Install the Roof Carrier 8 2 Install the Mount Kit Roof carrier Carrier base A Carrier base B Carri...

Page 17: ... the instrument is shipped the slide bases are secured to the slide bar with 4 clamp levers Detach the clamp levers from the slide bar before using the slide bases Slide base Hexagonal socket head cap screw 8pcs Carrier plate Slide base Pay attention to the mounting direction Long hole Hexagonalsocket head cap screw Spring washer Plain washer Car traveling direction Clamp lever Slide bar ...

Page 18: ...he sidebar is fully extended and securely tighten the clamp lever and step screw Torque the step screw to 5N m 9 Adjust the slide base to be parallel to the slide bar making sure clearances are the same 10 Tighten the 8 hexagonal head cap screws and torque to 24 4N m Clamp lever Step screw Slide bar Slide base Slide bar Clamp lever Step screw Slide base Extend fully Spring washer Plain washer ...

Page 19: ... Securely tighten the 4 clamp levers by hand The knob parts of all clamp levers used for this product can be rotated by pulling them in the direction indicated by the arrow in the diagram below When tightening the clamp levers rotate the knobs so that you can easily apply your force Clamp lever Slide bar Retract Clamp lever knob ...

Page 20: ...ling the wheel encoder 1 Remove the wheel nuts from one of the right and left tires 2 Attach the wheel encoder nuts 8 3 Install the Wheel Encoder Wheel encoder 1 Wheel encoder cable 1 Wheel encoder nut and bolt Size and quantity are different between car models Genuine nut Special nut ...

Page 21: ... 5 Align the hole of wheel encoder with the nut of the rear tire 6 Attach the wheel encoder bolt Installing the wheel encoder cable 1 Connect the cable of rear tire to the wheel encoder The connection for the IP S3 cube will be mentioned later Wheel encoder bar Hole Overfender Wheel encoder Special bolt Wheel encoder Wheel encoder cable Sensor Side is written on the tag of this part ...

Page 22: ...r more information After mounting the IP S3 cube on the roof of the vehicle connect it to the timing box using the included cables Keep the rear window slightly open to route the cables to the timing box Use a gasket to decrease the gap in the open window 1 Trim the gasket to fit the rear window 2 Slightly lower the window and attach the gasket 8 4 Install the Gasket Gasket Window glass of rear se...

Page 23: ...s of the slide bar 2 Extend the slide bar in the direction shown in the diagram below 3 Tighten the 4 clamp levers 9 1 Install the IP S3 Cube Warning Carefully attach the IP S3 cube to the mount kit Damage to the instrument or serious injury can occur Before approaching the extended slide bar look around carefully The slide bar may hit your head or face to cause injury Clamp lever Slide bar Extend...

Page 24: ... shoe lock pins are lowered 5 Loosen the 2 clamp levers of the quick shoe 6 Hold both handles of the IP S3 cube and place it on the quick shoe as shown in the image below Be careful not to catch the cable Lock pin Clamp lever Quick shoe Lock pin Handle Quick shoe ...

Page 25: ...ock pins to make sure that the IP S3 cube is secured 8 Tighten the two clamp levers 9 Tighten the hexagonal socket head cap screw with washer M10Å 20mm from the bottom of the quick shoe The IP S3 cube is now installed Fixing pin Lock pin Lock pin Clamp lever Handle Washer assembled hexagonal socket head cap screw ...

Page 26: ...and retract the slide bar as shown in the image below 11 Tighten the clamp lever of slide bar When surveying extend and use the slide bar If you open the hatchback while the slide bar is extended the hatchback may be damaged Before opening the hatchback retract the slide bar ...

Page 27: ...onnecting the power cable 1 Connect the IP S3 side connector Timing Box Side is written on the tag of the power cable to the power supply port POWER of timing box Do not supply power to the timing box If power is supplied to the box at this point it may draw too much power and cause the connector to fail The above illustration shows the position of each connector Do not connect the cables incorrec...

Page 28: ...ry side of the power cable is exposed Topcon recommends placing the exposed wire inside a connector For safety and ease of use connect the red cable to the positive terminal and the black cable to the negative terminal Timing box Power cable Sheet Timing box switch Example of the connection unit Power cable terminal terminal Car battery ...

Page 29: ...d to set up the IP S3 cube check the settings and collect data An AC power supply is required for the computer Set up your computer away from heat and moisture and direct sunlight Connect the Computer Cable 1 Connect the Ethernet cable to the Ethernet port on the computer 2 Connect the USB 3 0 cable to the USB jack of the computer Do not connect the USB 3 0 cable to the computer while Windows is s...

Page 30: ...ming Box Ethernet Cable 1 Remove the cap from the timing box Ethernet cable 2 Connect the IP S3 side of the Ethernet cable to the Ethernet port of the IP S3 cube Ethernet cable Timing Box Side is written on the tag of this part Ethernet port Blue ...

Page 31: ...e the cap from the timing box Encoder port 2 Connect the wheel encoder cable to the Encoder port on the timing box The encoder port is located next to the wheel encoder port See 8 3 Install the Wheel Encoder on page 16 for more information Indicator box cable Timing Box Side is written on the tag of this part Indicator Side is written on the tag of this part Wheel encoder cable Timing Box Side is ...

Page 32: ...e side IMU Tag brown Camera Tag purple Scanner Tag red GNSS Tag white Timing Box side 1 IMU Tag brown 2 Camera Tag purple 3 Scanner Tag red 4 GNSS Tag white Joint Side is written on the tag of this part Joint Side is written on the tag of this part Connect the cables on the timing box side to the ports shown below Timing Box 1 IMU 2 Camera 3 Scanner 4 GNSS ...

Page 33: ...TALLING THE IP S3 CUBE Fixing the Cables After connecting all cables attach them to the binding band of the carrier plate Fix the cables without excessive tension Carrier plate Connector Binding band Detachable ...

Page 34: ...ED to register green from turning the power on GNSS LED This LED blinks a different color according to the number of satellites currently being tracked in GPS and GLONASS Green indicates GPS and orange indicates GLONASS Right after the power is ON this LED blinks red A Red blinking LED indicates that the instrument is not surveying When the single system is surveying the LED does not blink red For...

Page 35: ...cleared the timing box restarts LED Indication Contents Status Solid red Startup Solid orange Sensor is being initialized Solid green Operating properly Green blink Collecting data Blinks red two times System error Blinks red three times GNSS initialization error Clear NVRAM Blinks red four times IMU error Blinks red five times Scanner data error Blinks red six times Scanner synchronization error ...

Page 36: ...S3 cube 1 Disconnect the cables 2 Loosen the clamp lever of slide bar and extend the slide bar 3 Loosen the clamp lever of the quick shoe 4 Pull down the 4 lock pins 5 Holding both handles remove the IP S3 cube as shown in the diagram below 9 4 Removing of IP S3 Cube Lock pin Clamp lever ...

Page 37: ...ors installed in Cube GNSS antenna IMU Laser scanner Spherical camera Sensors GNSS receiver Number of channel 226 channels GPS L1 L2 carrier L1CA L1P L2P GLONASS L1 L2 carrier L1CA L1P L2P Data update 10 Hz Static survey accuracy H 3 0mm 0 5ppm V 5 0mm 0 5ppm Kinematic survey accuracy H 10mm 1ppm V 15mm 1ppm Operating temperature range 40 C to 85 C 40 to 185 F Storage temperature range 40 C to 60 ...

Page 38: ...s 5Hz to 200Hz Shock 500m s2 11msec Spherical camera Camera unit CCD camera 6 pcs Maximum resolution 8000 4000 pixels Operating temperature range 0 C to 45 C 32 to 113 F Storage temperature range 30 C to 60 C 22 to 140 F Maximum image capturing speed 10fps Wheel encoder Pulse rate 2500 PPR Operating temperature range 40 C to 85 C 40 to 185 F Dustproof Waterproof IP67 JIS C0920 2003 Vibration 100m ...

Page 39: ...te radio frequency energy and if not installed and used in accordance with the operator s manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense California U S A Proposition 65 California U S A Perchlorate Material C...

Page 40: ...tic environment this product may cause radio interference in which case the user may be required to take adequate measures Model Mobile Mapping System IP S3 HD1 Manufacturer Name TOPCON CORPORATION Address 75 1 Hasunuma cho Itabashi ku Tokyo 174 8580 JAPAN Europe Representative Name Topcon Europe Positioning B V Representative Director Jim Paetz Address Essebaan 11 2908 LJ Capelle a d IJssel The N...

Page 41: ...http www topcon co jp GLOBAL GATEWAY http global topcon com Please see the attached address list or the following website for contact addresses 2015 TOPCON CORPORATION ALL RIGHTS RESERVED ...