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User guide BIOTOPLING-3BT 

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TOPLING

  

JUNE  2012                                                                                           

3BT 25-50 kW 

6. BOILER MAINTENANCE 
6.1. The frequency of Cleaning and 
Maintenance 

 

In order to enable long life expectancy of the  boiler without any operation interruptions, 

it is necessary to regularly clean and maintain the boiler. In this way you will avoid costly 
repairs. Keeping your firebox clean is the basic condition for the good boiler operation. A layer 
of soot and tar accumulates on the firebox walls and it is necessary to mechanically clean the 
furnace. 
 

The frequency of the maintenance depends on the quality of pellet and the power of the 

boiler. Generally, it is necessary to observe the frequency of maintenance described in the 
table. 

 

Turn off the automation of the boiler and the boiler main switch before the 

operations described in the table below. 
 

Table 6. The frequency of Cleaning and Maintenance 

Interval 

Component 

How it is performed 

Every three days 

Clean the convective beam 

Move  the  handle  for  cleaning  on  the 
mechanism for cleaning the convective 
beam  (Fig.  1,  position  15)  forward  - 
backward.  It  is  necessary  to  move  the 
handle forward-backward for five to six 
times. 

Every  seven  days  (for 
firebox 

used 

for 

combustion of wood or 
coal) 

Clean  the  internal  exchange 
surface of the layers of soot  
 

Use the cleaning kit shown in Fig.14 to 
scrape loot layers from the walls of the 
firebox 

Monthly 

Clean the pellet storage 

Regardless  of  the  pellet  quality,  a 
certain  amount  of  pellet  dust  remains 
on the walls and bottom of the storage 
During  the  cleaning  it  is  necessary  to 
use  or  remove  all  pellet  from  the 
storage, and then suck up the dust with 
a vacuum cleaner. 

Every six months 

Clean the automation display  Cleaning  should  be  done  with  well 

wrung-out damp cloth 

Check whether the chimney , 
flue  pipe  elbow,  chimney 
pipe  are  clean  and  if 
necessary clean them. 

Wait  for  the  boiler  to  cool  down, 
dismantle  the  flue  pipe,  flue  gas 
channel  and  smoke  outlet  elbow  and 
perform the cleaning with the same kit 
which is delivered with the boiler 

Check the water probe of the 
boiler  and  the  probe  of  flue 
gas  and  if  necessary  clean 
them 

Carefully  take  out  the  probes  out  of 
their  location  and  if  necessary  clean 
them of soot layers (for flue gas probe) 
and of possible lime scale (water probe 
of boiler) 

Annually 

Thorough annual cleaning at 
the  end  of  the  heating 
season. 

Clean all the components described in 
the upper part of the table 

Summary of Contents for 3BT 25 kW

Page 1: ..._________________________________________________________________ TOPLING P R N J A V O R www topling com e mail topling blic net tel 00387 51 645 200 645 300 USER GUIDE Combined pellet and solid fuel...

Page 2: ...a 12 3 4 Requirements for pellet quality 13 3 5 Declaration of conformity 15 4 ASSEMBLY OF BOILER 16 4 1 Boiler connection to central heating system 16 5 COMMISSIONING 22 5 1 Main characteristics of c...

Page 3: ...ity and prolong boiler life This User guide must be read and applied by anyone using the boiler type 3BT We keep developing and enhancing our boilers All information regarding this Guide that are rela...

Page 4: ...escription and purpose of boiler structure and all about characteristics of boiler technical data what kind of pellet to be used 4 Assembly of boiler how to connect boiler to central heating system 5...

Page 5: ...Boiler with double firebox intended for pellet solid fuel e g logs coal burning Central unit Logical controller for operation management Pelet Type of solid fuel made of sawdust previously dried then...

Page 6: ...ely in order Use it the right way and for the purpose for which it is intended always taking care of your own safety and the safety of others and the safety of property Constantly comply with this man...

Page 7: ...nds pellet of 6 mm diameter and a 10 30 mm length Quality and geometric characteristics of pellets are prescribed by the German Standard DIN 51731 or Austrian Standard ONORM 7135 Pay special attention...

Page 8: ...ked with this symbol is only allowed for the qualified persons Warning Work in areas that are marked with this symbol could result in serious injury or create significant damage Attention Possible han...

Page 9: ...ntends to use the boiler is required to read and understand this manual and special attention must be paid to the Chapter II Safety instructions This especially referrs to those who only occasionally...

Page 10: ...s an environmentally clean fuel produced from sawdust Sawdust is initially dried and then pressed under high pressure The final product is fuel of exceptional calorific power and pure composition with...

Page 11: ...ing display 5 motor of screw reductor 13 flue pipe 6 flap of convective beam 14 ash collector 7 air feeder 15 convective beam cleaning mechanism 8 fan 16 heater to fire pellet 17 connection for draugh...

Page 12: ...the boiler is done manually and fuel should be filled every 2 to 5 hours depending on the quality of the wood coal Draught regulator not supplied with the boiler is set to the desired temperature of...

Page 13: ...ure Pa 21 25 29 Mass flow of flue gases nominal load partial load kg s 0 0176 0 0079 0 0350 0 0160 0 510 0 335 Temperature of flue gases nominal load partial load max load 0 C 135 65 170 129 95 180 12...

Page 14: ...dy that has a DIN Certco Independent testing should be carried out at regular intervals in order to ensure the required quality of pellet PELLET CHARACTERISTICS Tabel 4 Pellet characteristics Standard...

Page 15: ...uct hot water boiler Model 3BT 25 3BT 35 3BT 50 2012 to which this Declaration applies to is ctives 2006 42 EC Directive on machinery PED 97 23 EC Pressure Equipment Directive LVD 2006 95 EC Low Volta...

Page 16: ...________________________________________________________________ 16 TOPLING JUNE 2012 3BT 25 50 kW 4 BOILER ASSEMBLY 4 1 Boiler connection to central heating system Boiler connectioning should be perf...

Page 17: ...__ _____________________________________________________________________________ 17 TOPLING JUNE 2012 3BT 25 50 kW M T Figure 4 scheme of connecting boiler to the system version 2 no heat battery Fuel...

Page 18: ...room is not damp in order to avoid the corrosion of metal parts with the goal of extending life Softened water is recommended for filling the boiler from the system Circulation pump is put into opera...

Page 19: ...BT For a good and safe operation of the furnace a chimney should be sized according to the diagram in Figure 5 Figure 6 shows the proper placement of the chimney over the roof Figure 5 Selection of ch...

Page 20: ...y an expert because there is a danger of electrical shock Connection of room thermostat The room thermostat can be connected to a furnace panel Installation has to be performed by an expert because th...

Page 21: ...tion of pellets In a closed heating system the installation of a certified safety valve opening pressure of 2 5 bars is required and installation of expansion vessel Locking element must not be instal...

Page 22: ...troller has LCD 128 x 64 pixels and six buttons on the right Function of buttons is as follows confirmation of set parameters menu overview and boiler turn on listing menu and shutting down the boiler...

Page 23: ...ns related to the type of fuel that the boiler can use The following table describes the meaning of each item of the display FUEL TYPE Tabel 5 Possible operations of combined boiler Type of fuel Meani...

Page 24: ...cted as a fuel 0KW 9KW 18 KW The existence of symbol electric heaters means that one or both electric heaters 9 KW and 18 KW are involved By pressing the button for two seconds you enter into display...

Page 25: ...e boiler quality of pellet combustion emission of fumes etc One group represents service parameters that are set by an authorized person at start up of the boiler The other group are user s parameters...

Page 26: ...pellets and no electric heater is started but continuous pellet dosing keeps going If the temperature of the flue gases is below the fixed limits for firing then the firing process begins In the firin...

Page 27: ...ts when the boiler water temperature drops below the parameter maximum boiler temperature for a certain difference set in service parameters Whether the operation of the boiler shall continue after th...

Page 28: ...___________________________ 28 TOPLING JUNE 2012 3BT 25 50 kW Figure 9 Principal diagram of boiler operation K1 maximum boiler temperature K2 initial pellet feeding time K3 duration of first incinerat...

Page 29: ...ed flue gas temperatures drop S18 the beginning of a reduced dosing regimen S19 exceeding factor S20 difference for the boiler operation S21 temperature for the pump startup S22 difference for pump op...

Page 30: ...e convective beam Fig 1 position 15 forward backward It is necessary to move the handle forward backward for five to six times Every seven days for firebox used for combustion of wood or coal Clean th...

Page 31: ...r cleaning will be less frequent The pellet of the better quality leaves less dust When cleaning chimney flue pipe and the elbow there is a risk of burns because these surfaces may have the temperatur...

Page 32: ...djust cross section of the chimney with the boiler power Boiler does not operate There is no voltage 1 Check the plug 2 Check the fuse of the home installation Boiler achieves the set temperature but...

Page 33: ...In the case of the chimney of a really bad quality mentioned air may be insufficient to prevent entrance of the air into the storage Thermo valve activates then see Figure 11 which opens on a tempera...

Page 34: ...boiler form the electric power supply Take out the screw feeder form the tube Remove the wet pellet from the storage and dosing system Put the screw feeder and gear reducer back in their place Make su...

Page 35: ...onditions must be met before starting safe putting into operation of the boiler TURN OFF THE ELECTRICAL SUPPLY TO THE BOILER Is the main swath for power supply to boiler turned off CHECK MECHANICAL CO...

Page 36: ...rn the remains of pellets 3 Separate the boiler from the power supply 4 Isolate boiler heating system by closing the valve and then drain the water from the boiler 5 Demount pellet storage 6 Demount b...

Page 37: ...the guarantee is not recognized The warranty is not valid if the damage is the result of the improper use If the installation and putting into operation is performed by an unauthorized persons f the s...

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